+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB PM860K01 3BSE018100R1 is a cornerstone component of ABB’s AC 800M modular controller family, providing real-time control and data processing for critical industrial processes. It integrates seamlessly with ABB’s System 800xA and Symphony HARMONY platforms, enabling centralized management of complex systems in power generation, oil & gas, chemical processing, and water treatment facilities .
Key components of the PM860K01 kit include:
- PM860 CPU: 96 MHz processor with 32 MB RAM for advanced control algorithms.
- TP830 Baseplate: DIN rail-mounted interface with dual Ethernet ports (RJ45) and RS-232 serial ports for communication with I/O modules and external devices.
- TB850 CEX-Bus Terminator and TB807 Module Bus Terminator: Ensure signal integrity in communication networks.
- Battery Backup: Lithium battery (4943013-6) for memory retention during power outages.
As a rack-mountable controller, the PM860K01 supports scalable configurations with ABB’s AC 800M I/O modules, making it ideal for applications requiring high reliability and flexibility. Its hot-swap capability and galvanic isolation enhance system uptime and protect against electrical noise, while dual Ethernet ports enable redundancy and integration with industrial networks like Profibus DP and Modbus TCP .
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB PM860K01 3BSE018100R1 |
| Manufacturer | ABB |
| Product Type | Processor Unit Kit (AC 800M Series) |
| Processor | 96 MHz microprocessor |
| Memory | 32 MB RAM (23.663 MB available for applications) |
| Communication Interfaces | 2x Ethernet (10/100 Mbps), 2x RS-232C |
| Power Supply | 100–240V AC (universal input) |
| Physical Dimensions | 20 cm (depth) x 14 cm (height) x 16 cm (width) |
| Weight | 1.1 kg |
| Mounting Method | DIN rail (compatible with AC 800M cabinets) |
| Environmental Protection | IP20 (dust-tight) |
| Certifications | CSA-certified for non-hazardous locations |
| Warranty | 1 year (ABB standard); extended warranties available via third-party suppliers |
Key Features and Advantages
-
Modular Architecture:
Supports scalable configurations with ABB’s AC 800M I/O modules (e.g., NTDI01 for digital I/O, DI840 for digital input), enabling flexibility in system design. The PM860K01 can be expanded to handle up to 1,000 control loops with sub-millisecond response times, making it suitable for high-speed applications like turbine control and robotics . -
High-Speed Communication:
Dual Ethernet ports facilitate redundancy and integration with industrial networks (e.g., Profibus DP, Modbus TCP), while RS-232 ports support legacy system connectivity. This allows seamless data exchange between the PM860K01 and external devices, such as HMIs, SCADA systems, and third-party controllers . -
Reliability and Fault Tolerance:
- Galvanic isolation protects against ground loops and voltage spikes.
- Hot-swap capability allows module replacement without system downtime.
- Built-in diagnostics via status LEDs for real-time monitoring of power, communication, and CPU health.
-
Efficient Data Handling:
The 96 MHz processor and 32 MB RAM ensure efficient execution of complex control algorithms, while the lithium battery backup preserves memory data during power outages. This makes the PM860K01 suitable for mission-critical applications where data integrity is paramount . -
User-Friendly Configuration:
Configurable via ABB’s Automation Builder software, supporting ladder logic, function block diagrams, and structured text programming. Firmware updates can be performed via Ethernet or memory card, ensuring compatibility with the latest system enhancements .
Applications
- Power Generation: Controls steam turbines, boiler systems, and grid synchronization in thermal and renewable energy plants. The PM860K01’s high-speed processing capabilities enable precise regulation of power output and efficient load balancing .
- Oil & Gas: Manages wellhead automation, pipeline monitoring, and safety shutdown systems in offshore platforms. Its galvanic isolation and IP20 protection ensure reliable operation in harsh environments with high electrical noise .
- Chemical Processing: Optimizes reactor control, batch processes, and quality assurance in pharmaceutical and petrochemical facilities. The PM860K01 supports integration with FOUNDATION Fieldbus devices, enabling real-time process monitoring and optimization .
- Water Treatment: Coordinates pump stations, disinfection systems, and SCADA integration in wastewater treatment plants. Its hot-swap capability minimizes downtime during maintenance, ensuring continuous operation of critical infrastructure .
- Manufacturing: Integrates with PLCs and robotics in automotive assembly lines and food processing plants. The PM860K01’s modular design allows easy expansion to accommodate evolving production requirements .
Related Products
- PM856K01: Higher-performance processor unit with increased memory and processing power for complex applications requiring advanced control algorithms.
- CI854: Profibus DP interface module for connecting the PM860K01 to field devices and other industrial networks.
- DI840: Digital input module for converting discrete signals from sensors and switches into digital data for processing by the PM860K01.
- DO810-EA: Digital output module for controlling actuators, valves, and other discrete devices in industrial processes.
- AI810: Analog input module for measuring analog signals from transmitters and sensors, such as temperature, pressure, and flow.
- SD854: Power supply module for AC 800M systems, providing stable 24V DC power with redundancy support.
- PS802: AC 800M power supply module with high efficiency and compact design, ensuring reliable power distribution to the PM860K01 and other system components.
- CI852: Foundation Fieldbus interface module for connecting the PM860K01 to FOUNDATION Fieldbus devices, enabling seamless integration with modern process control systems.
- PM860K02: Updated version of the PM860K01 with enhanced communication capabilities and firmware features.
- TB850: CEX-Bus terminator module for ensuring signal integrity in communication networks, included in the PM860K01 kit.
Installation and Maintenance
Installation Steps:
- Mount the TP830 baseplate on a DIN rail and secure with M4 screws.
- Connect the PM860 CPU to the baseplate and install termination modules (TB850, TB807).
- Terminate 100–240V AC power and configure Ethernet/serial communication settings.
- Load firmware and application programs via ABB’s Automation Builder.
Maintenance Recommendations:
- Monthly Checks: Verify LED status indicators for power, communication, and CPU activity.
- Semi-Annual Cleaning: Dust removal from vents to maintain thermal efficiency.
- Battery Replacement: Replace lithium battery every 5 years to ensure memory retention.
- Firmware Updates: Regularly update firmware to address security patches and enhance compatibility with new I/O modules and software releases.
Product Warranty and Support
ABB provides a 1-year warranty covering defects in materials and workmanship for the PM860K01 3BSE018100R1. Third-party suppliers like Classic Automation and JC-Electronics offer extended warranties (up to 2 years) for refurbished units. Global technical support includes 24/7 remote diagnostics and on-site assistance for complex installations. ABB’s Automation Builder software and documentation library provide comprehensive resources for configuration, troubleshooting, and system optimization.
Brand Model Details
- Brand Model: ABB PM860K01 3BSE018100R1
- Product Name: Processor Unit Kit
- Warranty: 1 year
- Size: 20 cm (depth) x 14 cm (height) x 16 cm (width)
- Weight: 1.1 kg
- Origin: Sweden
- Inventory: Spot/Futures
- Delivery Time: Goods in stock will be dispatched within 3 days after payment.
- Order Time: Goods will be dispatched within one month after payment.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
