+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB PCS6000 VLM70 3BHE034262R0001 is a high-power medium-voltage converter module designed for mission-critical applications in offshore wind farms and industrial automation. As part of ABB’s PCS6000 series, this module serves as a core component of full-power converters, enabling efficient energy conversion and grid synchronization for generators up to 12 MW in capacity 19.
Engineered for extreme environments, the VLM70 features a water-cooled design and IP67-rated enclosure, ensuring reliable operation in harsh conditions such as offshore platforms (salt mist, high humidity) and desert solar farms (-40°C to +85°C) 917. Its three-level IGCT topology delivers 98% efficiency and supports four-quadrant operation, making it ideal for dynamic load applications like turbine control and grid stabilization. The module integrates with ABB’s AC800PEC control system and S800 I/O modules, enabling real-time data processing and multi-protocol communication 1725.
While no longer in active production, the VLM70 remains a trusted solution for legacy power infrastructure, backed by ABB’s global technical support and certified refurbishment services. Refurbished units undergo rigorous testing to meet original specifications, including DNV GL and UL certifications, ensuring compliance with offshore safety standards 915.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB PCS6000 VLM70 3BHE034262R0001 |
| Manufacturer | ABB |
| Product Type | Medium-Voltage Converter Module (MVM) |
| Power Range | 4–120 MVA (4–12 MVA per power module unit) |
| Voltage Class | 3.3–66 kV |
| Topology | Three-level IGCT/IGBT |
| Efficiency | Up to 98% |
| Cooling Method | Water-cooled |
| Communication Protocols | Modbus RTU, Profibus DP, IEC 61850 (via AC800PEC interface) 2425 |
| I/O Interfaces | 32 Digital Inputs/32 Digital Outputs, 8 Relay Output Channels |
| Power Supply | 24V DC (±10%) |
| Operating Temperature | -40°C to +85°C |
| Enclosure Rating | IP67 |
| Physical Dimensions | Customizable (varies by configuration) |
| Weight | 1.32 kg (control module); 1,200 kg (full converter system) 917 |
| Certifications | DNV GL, UL 508, IEC 61000-6-2/4, ATEX Zone 2 |
Key Features and Advantages
High-Power Density Design:
The VLM70 supports power outputs up to 12 MW per module, making it suitable for utility-scale wind turbines and large industrial drives. Its modular architecture allows scalable configurations, with multiple modules combined to meet 120 MVA system requirements 1718.
The VLM70 supports power outputs up to 12 MW per module, making it suitable for utility-scale wind turbines and large industrial drives. Its modular architecture allows scalable configurations, with multiple modules combined to meet 120 MVA system requirements 1718.
Grid Code Compliance:
Equipped with fault ride-through (FRT) capabilities, the module ensures stable grid connection during voltage dips or surges, critical for offshore wind farms. It complies with international standards like IEC 61400-27-1 and DNV GL-ST-0119, enabling seamless integration with smart grid infrastructure 115.
Equipped with fault ride-through (FRT) capabilities, the module ensures stable grid connection during voltage dips or surges, critical for offshore wind farms. It complies with international standards like IEC 61400-27-1 and DNV GL-ST-0119, enabling seamless integration with smart grid infrastructure 115.
Industrial-Grade Durability:
The conformal-coated PCB and IP67 enclosure protect against dust, moisture, and electromagnetic interference (EMI). The module’s wide temperature range (-40°C to +85°C) ensures reliable performance in extreme climates, while hot-swappable components minimize downtime during maintenance 917.
The conformal-coated PCB and IP67 enclosure protect against dust, moisture, and electromagnetic interference (EMI). The module’s wide temperature range (-40°C to +85°C) ensures reliable performance in extreme climates, while hot-swappable components minimize downtime during maintenance 917.
Multi-Protocol Integration:
Through ABB’s AC800PEC control system, the VLM70 supports Modbus RTU, Profibus DP, and IEC 61850, facilitating integration with distributed control systems (DCS) and substation automation platforms. This flexibility is essential for retrofitting aging power plants to meet modern communication standards 2425.
Through ABB’s AC800PEC control system, the VLM70 supports Modbus RTU, Profibus DP, and IEC 61850, facilitating integration with distributed control systems (DCS) and substation automation platforms. This flexibility is essential for retrofitting aging power plants to meet modern communication standards 2425.
Legacy System Compatibility:
While no longer in production, the VLM70 is fully compatible with ABB’s System 800xA and other open-platform solutions. ABB’s certified refurbishment program provides fully tested replacement units, backed by a 12-month warranty and global logistics support for urgent orders 1117.
While no longer in production, the VLM70 is fully compatible with ABB’s System 800xA and other open-platform solutions. ABB’s certified refurbishment program provides fully tested replacement units, backed by a 12-month warranty and global logistics support for urgent orders 1117.
Application Areas
Offshore Wind Farms:
The VLM70 is widely used in offshore wind turbines (e.g., Dogger Bank Wind Farm) to convert variable-frequency power from generators to grid-compatible AC voltage. Its water-cooled design and DNV GL certification ensure reliable operation in corrosive marine environments 115.
The VLM70 is widely used in offshore wind turbines (e.g., Dogger Bank Wind Farm) to convert variable-frequency power from generators to grid-compatible AC voltage. Its water-cooled design and DNV GL certification ensure reliable operation in corrosive marine environments 115.
Industrial Automation:
In manufacturing facilities, the module drives high-power motors for pumps, compressors, and conveyors. Its four-quadrant operation enables regenerative braking, reducing energy consumption by up to 30% in applications like steel rolling mills and mining crushers 1728.
In manufacturing facilities, the module drives high-power motors for pumps, compressors, and conveyors. Its four-quadrant operation enables regenerative braking, reducing energy consumption by up to 30% in applications like steel rolling mills and mining crushers 1728.
Smart Grid Integration:
The VLM70 plays a pivotal role in grid stabilization, supporting real-time data exchange between distribution automation systems and advanced metering infrastructure (AMI). Its IEC 61850 compliance allows seamless integration with utility-scale energy storage systems and renewable energy sources 116.
The VLM70 plays a pivotal role in grid stabilization, supporting real-time data exchange between distribution automation systems and advanced metering infrastructure (AMI). Its IEC 61850 compliance allows seamless integration with utility-scale energy storage systems and renewable energy sources 116.
Water Treatment:
In wastewater treatment plants, the module controls pump networks and chemical dosing systems. Its Modbus RTU support enables cost-effective integration with legacy sensors, while wide temperature tolerance ensures reliable operation in remote stations 1722.
In wastewater treatment plants, the module controls pump networks and chemical dosing systems. Its Modbus RTU support enables cost-effective integration with legacy sensors, while wide temperature tolerance ensures reliable operation in remote stations 1722.
Related Products
- ABB AC800PEC: Control system for real-time data processing and multi-protocol communication, compatible with the VLM70 1725.
- ABB S800 I/O Modules: High-reliability input/output modules for signal conditioning in modular control systems 17.
- ABB DI810: 16-channel digital input module with 24V DC current sink, designed for harsh industrial environments 17.
- ABB TB821: Modbus RTU-to-Ethernet gateway, enabling legacy system integration with modern PLCs and cloud platforms 17.
- ABB PCS100 AVC-40: Dynamic voltage regulator for mitigating power quality issues in industrial applications 27.
Installation and Maintenance
Installation Preparation:
Before installing the VLM70, verify compatibility with your control system’s backplane and cooling infrastructure. Secure the module to a 35 mm DIN rail using the included brackets, ensuring 30 mm of clearance for coolant lines. Connect shielded twisted-pair cables to the module’s RS-485/Profibus ports, following ABB’s wiring diagrams for proper grounding. For redundancy setups, install a second VLM70 module using ABB’s synchronization kit 1723.
Before installing the VLM70, verify compatibility with your control system’s backplane and cooling infrastructure. Secure the module to a 35 mm DIN rail using the included brackets, ensuring 30 mm of clearance for coolant lines. Connect shielded twisted-pair cables to the module’s RS-485/Profibus ports, following ABB’s wiring diagrams for proper grounding. For redundancy setups, install a second VLM70 module using ABB’s synchronization kit 1723.
Maintenance Recommendations:
Conduct quarterly visual inspections to check for coolant leaks, loose connections, or signs of thermal stress. Clean the enclosure with a dry, anti-static cloth; avoid solvents that may damage the conformal coating. Annually verify communication integrity using ABB’s diagnostic tools, ensuring protocol compliance and data transmission accuracy. While firmware is factory-optimized, consult ABB support for updates when integrating with new system versions. Maintain at least one spare module on-site to address unexpected failures, leveraging ABB’s global inventory for rapid replacement 1117.
Conduct quarterly visual inspections to check for coolant leaks, loose connections, or signs of thermal stress. Clean the enclosure with a dry, anti-static cloth; avoid solvents that may damage the conformal coating. Annually verify communication integrity using ABB’s diagnostic tools, ensuring protocol compliance and data transmission accuracy. While firmware is factory-optimized, consult ABB support for updates when integrating with new system versions. Maintain at least one spare module on-site to address unexpected failures, leveraging ABB’s global inventory for rapid replacement 1117.
Product Assurance
The ABB PCS6000 VLM70 3BHE034262R0001 is backed by a 12-month warranty covering defects in materials and workmanship. ABB’s global service network provides 24/7 technical support, including remote diagnostics, on-site commissioning, and customized migration strategies for legacy systems. While the module is no longer in active production, certified refurbished units are available through ABB’s authorized distributors, ensuring reliable availability and fast delivery (3-day turnaround for urgent orders) 1011. Rigorously tested to international standards (IEC 61000-6-2/4, UL 508), the VLM70 delivers proven performance in harsh industrial environments, making it a trusted choice for automation professionals worldwide.
HS:7326909000
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