+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB PCD230A 3BHE022291R0101 is a high-performance communication control measurement board designed for mission-critical industrial automation systems. Belonging to ABB’s ConTRAC series (formerly ICS Triplex), this module integrates advanced communication protocols and real-time data processing capabilities to enable seamless integration between distributed control systems (DCS), programmable logic controllers (PLCs), and third-party devices. Engineered for harsh environments, the ABB PCD230A supports multiple industrial protocols (e.g., Ethernet/IP, DeviceNet, Modbus TCP) and features a rugged IP20-rated enclosure with conformal coating to resist dust, moisture, and electromagnetic interference (EMI).
As a CCM (Communication Control Measurement) module, the ABB PCD230A delivers precise signal conditioning and data management for complex processes, such as motor control, process optimization, and predictive maintenance. Its ARM Cortex-A8 600 MHz processor and 512 MB RAM/512 MB Flash memory enable high-speed execution of control algorithms and storage of historical data. The module supports hot-swappable design, allowing online maintenance without system downtime, and is compatible with ABB’s System 800xA and other open-platform solutions for scalable automation. While no longer in active production, the ABB PCD230A remains a trusted solution for legacy systems, backed by ABB’s global technical support and certified refurbishment services.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB PCD230A 3BHE022291R0101 |
| Manufacturer | ABB |
| Product Type | Communication Control Measurement Board (CCM) |
| Processor | ARM Cortex-A8 600 MHz |
| Memory | 512 MB RAM, 512 MB Flash Memory |
| Communication Protocols | Ethernet/IP, DeviceNet, Modbus TCP, RS-232/485, CAN, USB |
| I/O Interfaces | Digital Input/Output, Analog Input/Output, Temperature Input, Counter Input |
| Power Supply | 24V DC |
| Operating Temperature | -25°C to +70°C |
| Enclosure Rating | IP20 |
| Physical Dimensions | 37.5 cm (W) × 14.2 cm (H) × 7.2 cm (D) |
| Weight | 1.5 kg |
| Certifications | CE, UL 508, IEC 61000-6-2/4 |
Key Features and Advantages
Multi-Protocol Communication:
The ABB PCD230A supports a wide range of industrial communication protocols, including Ethernet/IP, DeviceNet, and Modbus TCP, enabling seamless integration with legacy and modern control systems. This flexibility simplifies retrofitting of existing plants while ensuring compatibility with ABB’s System 800xA and other open-platform solutions 2.
The ABB PCD230A supports a wide range of industrial communication protocols, including Ethernet/IP, DeviceNet, and Modbus TCP, enabling seamless integration with legacy and modern control systems. This flexibility simplifies retrofitting of existing plants while ensuring compatibility with ABB’s System 800xA and other open-platform solutions 2.
High-Speed Data Processing:
Equipped with an ARM Cortex-A8 600 MHz processor, the module executes control logic and data acquisition tasks with sub-microsecond precision, supporting real-time applications such as turbine speed control and chemical reactor optimization. Its 512 MB RAM and 512 MB flash memory enable storage of complex control algorithms and historical data for predictive maintenance 3.
Equipped with an ARM Cortex-A8 600 MHz processor, the module executes control logic and data acquisition tasks with sub-microsecond precision, supporting real-time applications such as turbine speed control and chemical reactor optimization. Its 512 MB RAM and 512 MB flash memory enable storage of complex control algorithms and historical data for predictive maintenance 3.
Industrial-Grade Durability:
Designed for harsh environments, the ABB PCD230A features a conformal-coated PCB and IP20-rated enclosure to resist dust, oil mist, and humidity. Its wide operating temperature range (-25°C to +70°C) ensures stable performance in extreme climates, such as Arctic oil fields or desert refineries 3.
Designed for harsh environments, the ABB PCD230A features a conformal-coated PCB and IP20-rated enclosure to resist dust, oil mist, and humidity. Its wide operating temperature range (-25°C to +70°C) ensures stable performance in extreme climates, such as Arctic oil fields or desert refineries 3.
Hot-Swappable Design:
The ABB PCD230A supports online replacement of faulty modules without system downtime, reducing maintenance costs and improving operational efficiency. This feature is critical for applications like continuous chemical production lines, where even short interruptions can lead to significant losses 2.
The ABB PCD230A supports online replacement of faulty modules without system downtime, reducing maintenance costs and improving operational efficiency. This feature is critical for applications like continuous chemical production lines, where even short interruptions can lead to significant losses 2.
Legacy System Compatibility:
While no longer in active production, the ABB PCD230A remains a critical component for maintaining legacy industrial systems. ABB’s certified refurbishment program ensures access to fully tested replacement units, backed by a 12-month warranty and global logistics support for urgent orders 4.
While no longer in active production, the ABB PCD230A remains a critical component for maintaining legacy industrial systems. ABB’s certified refurbishment program ensures access to fully tested replacement units, backed by a 12-month warranty and global logistics support for urgent orders 4.
Application Areas
Oil & Gas:
In offshore platforms and refineries, the ABB PCD230A monitors and controls critical processes such as wellhead pressure regulation, gas compression, and fire/smoke detection. Its multi-protocol support and real-time data processing enable integration with distributed safety systems, ensuring reliable operation in high-risk environments 2.
In offshore platforms and refineries, the ABB PCD230A monitors and controls critical processes such as wellhead pressure regulation, gas compression, and fire/smoke detection. Its multi-protocol support and real-time data processing enable integration with distributed safety systems, ensuring reliable operation in high-risk environments 2.
Power Generation:
The module is used in thermal and nuclear power plants for turbine speed control, generator protection, and boiler combustion optimization. Its high-speed processing and SIL 3 certification make it ideal for managing emergency shutdown systems and ensuring grid stability 12.
The module is used in thermal and nuclear power plants for turbine speed control, generator protection, and boiler combustion optimization. Its high-speed processing and SIL 3 certification make it ideal for managing emergency shutdown systems and ensuring grid stability 12.
Manufacturing:
In automotive assembly lines and food processing plants, the ABB PCD230A drives conveyor systems, packaging machinery, and quality assurance systems. Its hot-swappable design and rugged construction minimize downtime in high-throughput environments 3.
In automotive assembly lines and food processing plants, the ABB PCD230A drives conveyor systems, packaging machinery, and quality assurance systems. Its hot-swappable design and rugged construction minimize downtime in high-throughput environments 3.
Water & Wastewater Treatment:
The module manages pump control, chemical dosing, and effluent quality monitoring in water treatment plants. Its wide temperature tolerance (-25°C to +70°C) and IP20 rating ensure reliable performance in remote stations with unstable power supplies 3.
The module manages pump control, chemical dosing, and effluent quality monitoring in water treatment plants. Its wide temperature tolerance (-25°C to +70°C) and IP20 rating ensure reliable performance in remote stations with unstable power supplies 3.
Mining:
The ABB PCD230A supports conveyor systems, crushers, and ventilation motors in mining operations. Its high short-circuit breaking capacity and vibration resistance withstand harsh underground conditions 16.
The ABB PCD230A supports conveyor systems, crushers, and ventilation motors in mining operations. Its high short-circuit breaking capacity and vibration resistance withstand harsh underground conditions 16.
Related Products
- ABB DI810: 16-channel digital input module with 24V DC current sink, designed for signal conditioning in conjunction with the PCD230A 1.
- ABB DO820: 8-channel relay output module with 5–250V AC/DC support, ideal for controlling actuators and valves in modular control systems 1.
- ABB AI830A: 8-channel analog input module for PT100 temperature sensors, offering 14-bit resolution for high-precision process monitoring 1.
- ABB AO815: 8-channel analog output module with HART interface, providing 4–20 mA signals for advanced process control 1.
- ABB TB821: Modbus RTU-to-Ethernet gateway, enabling legacy system integration with modern PLCs and cloud-based platforms 1.
Installation and Maintenance
Installation Preparation:
Before installing the ABB PCD230A, verify compatibility with your control system’s backplane and power requirements. Secure the module to a 35 mm DIN rail using the included brackets, leaving 30 mm of clearance for airflow. Connect communication cables (shielded twisted pair) to the module’s Ethernet/IP or Modbus TCP ports, following ABB’s wiring diagrams for proper grounding. For redundancy setups, install a second PCD230A module using ABB’s synchronization kit 3.
Before installing the ABB PCD230A, verify compatibility with your control system’s backplane and power requirements. Secure the module to a 35 mm DIN rail using the included brackets, leaving 30 mm of clearance for airflow. Connect communication cables (shielded twisted pair) to the module’s Ethernet/IP or Modbus TCP ports, following ABB’s wiring diagrams for proper grounding. For redundancy setups, install a second PCD230A module using ABB’s synchronization kit 3.
Maintenance Recommendations:
Conduct quarterly visual inspections to check for loose connections, dust accumulation, or signs of thermal stress. Clean the enclosure with a dry, anti-static cloth; avoid solvents that may damage the conformal coating. Annually verify communication integrity using ABB’s diagnostic tools, ensuring protocol compliance and data transmission accuracy. While firmware is factory-optimized, consult ABB support for updates when integrating with new system versions. Maintain at least one spare module on-site to address unexpected failures, leveraging ABB’s global inventory for rapid replacement 3.
Conduct quarterly visual inspections to check for loose connections, dust accumulation, or signs of thermal stress. Clean the enclosure with a dry, anti-static cloth; avoid solvents that may damage the conformal coating. Annually verify communication integrity using ABB’s diagnostic tools, ensuring protocol compliance and data transmission accuracy. While firmware is factory-optimized, consult ABB support for updates when integrating with new system versions. Maintain at least one spare module on-site to address unexpected failures, leveraging ABB’s global inventory for rapid replacement 3.
Product Assurance
The ABB PCD230A 3BHE022291R0101 is backed by a 12-month warranty covering defects in materials and workmanship. ABB’s global service network provides 24/7 technical support, including remote diagnostics, on-site commissioning, and customized migration strategies for legacy systems. While the module is no longer in active production, certified refurbished units are available through ABB’s authorized distributors, ensuring reliable availability and fast delivery (3-day turnaround for urgent orders) 4. Rigorously tested to international standards (IEC 61000-6-2/4, UL 508), the PCD230A delivers proven performance in harsh industrial environments, making it a trusted choice for automation professionals worldwide.
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