Description

Product Overview

The ABB P5EAa HENF206350R2 is a high-efficiency power supply module engineered for industrial automation systems, designed to deliver reliable and stable 24 V DC power for ABB’s S800 I/O distributed control system (DCS) and System 800xA platform. As part of ABB’s advanced P5EA series, this module combines cutting-edge power management technology with rugged industrial design, ensuring optimal performance in mission-critical applications such as power generation, oil & gas, and smart manufacturing. With a 15 A continuous output capacity and 94% energy efficiency, the P5EAa HENF206350R2 balances high-power delivery with low energy consumption, making it ideal for environments demanding both reliability and sustainability.

Featuring universal input voltage compatibility (85–264 V AC/DC), the P5EAa HENF206350R2 adapts seamlessly to fluctuating grid conditions while maintaining precise voltage regulation (±1% tolerance). Its IP20-rated enclosure with conformal coating protects against dust, moisture, and electromagnetic interference (EMI), enabling operation across a wide temperature range (-40°C to +70°C). The module’s hot-swappable design and 35 mm DIN rail mounting simplify installation and maintenance, while front-panel LED indicators provide real-time diagnostics for power status, overloads, and fault conditions.

Integrated with ABB’s modular automation architecture, the P5EAa HENF206350R2 ensures seamless compatibility with S800 I/O modules (e.g., analog/digital input/output units) and controllers (e.g., P3ECa HENF315309R2). Its 2500 V DC galvanic isolation prevents ground loops and voltage spikes, enhancing system stability in high-noise industrial settings. Backed by ABB’s global technical support and a 12-month warranty, this module is a cornerstone for reliable power distribution in modern industrial automation systems.

Technical Specifications

Parameter	Value
Product Model	ABB P5EAa HENF206350R2
Manufacturer	ABB
Product Type	High-Efficiency Power Supply Module
Input Voltage	85–264 V AC/DC (universal input, 47–63 Hz)
Output Voltage	24 V DC ±1%
Output Current	15 A continuous, 18 A peak (30 seconds)
Efficiency	94% @ 230 V AC, full load
Power Factor	>0.99 (active PFC, 230 V AC)
Isolation	2500 V DC between input/output
Operating Temperature	-40°C to +70°C (derating above +50°C: 1%/°C)
Humidity	0–95% non-condensing
Physical Dimensions	125 mm (W) × 150 mm (H) × 80 mm (D)
Weight	0.9 kg
Certifications	CE, UL 508, IEC 61558-2-16, RoHS compliant, IEC 61000-6-2 (EMC)

Key Features and Advantages

Exceptional Energy Efficiency:

The 94% efficiency rating reduces energy waste and heat generation, minimizing cooling requirements in control panels and lowering operational costs for 24/7 industrial processes. Active Power Factor Correction (PFC) ensures compliance with international energy standards, making it suitable for large-scale manufacturing facilities and data centers.

Rugged and Reliable Design:

Conformal-coated PCB and IP20 enclosure protect against dust, oil mist, and humidity, ensuring reliable operation in harsh environments like offshore platforms, chemical plants, and mining sites. The module’s wide temperature range and robust thermal management enable stable performance in extreme climates.

Flexible Power Solutions:

Universal input compatibility eliminates the need for region-specific adapters, simplifying global deployments. Redundant power capability (when used with parallel modules) ensures continuous operation in critical applications such as emergency shutdown systems in power plants.

Maintenance-Optimized Architecture:

Hot-swappable design allows module replacement without system shutdown, crucial for minimizing downtime in processes where interruptions could lead to safety risks or production losses. Front-panel LEDs for power, overload, and fault status enable quick visual diagnostics, reducing maintenance time.

Seamless System Integration:

Directly compatible with ABB’s S800 I/O system and third-party devices via standard protocols, the P5EAa HENF206350R2 supports scalable automation architectures. Its compact DIN rail form factor optimizes space in control panels, working seamlessly with other ABB components like P4LQA HENF209736R0003 analog input modules and O3EId HENF452777R3 digital outputs.

Application Areas

Power Generation:

Powers turbine control systems, boiler feedwater pumps, and SCADA networks in thermal and renewable energy plants. The module’s redundancy support ensures uninterrupted operation of emergency shutdown systems, enhancing grid stability and safety.

Oil & Gas:

Provides stable power for wellhead monitoring devices, subsea control modules, and refinery process controllers. Its corrosion-resistant design and wide input range make it suitable for offshore platforms and remote oil fields with unstable power sources.

Manufacturing & Robotics:

Drives robotic arms, conveyor systems, and quality control sensors in automotive and electronics manufacturing. The P5EAa HENF206350R2 ensures synchronized operation in just-in-time production lines, reducing downtime and improving yield rates.

Water & Wastewater Treatment:

Supports chemical dosing pumps, level sensors, and filtration systems in water treatment plants. The module’s reliability and wide temperature range make it ideal for remote water stations and wastewater facilities with harsh environmental conditions.

Process Control:

Integrates with ABB’s System 800xA for centralized monitoring of industrial processes, enabling real-time adjustments and predictive maintenance in sectors like pharmaceuticals and food processing, where precision and compliance are critical.

Installation and Maintenance

Installation Preparation:

DIN Rail Mounting: Secure the P5EAa HENF206350R2 to a 35 mm DIN rail using the included brackets, ensuring 30 mm of clearance for airflow. Connect input cables (85–264 V AC/DC) to the terminal block, following ABB’s wiring diagrams for proper polarity and grounding. Use shielded cables (e.g., ABB NKAS01-15) for output connections to I/O modules to minimize EMI.
Redundancy Setup: For critical applications, install a second P5EAa HENF206350R2 in parallel using ABB’s redundancy kit, ensuring seamless failover during module faults.

Maintenance Recommendations:

Regular Inspections: Conduct quarterly visual checks for loose connections, dust accumulation, or signs of thermal stress. Clean the enclosure with a dry, anti-static cloth; avoid using solvents that may damage the conformal coating.
Functional Testing: Annually verify output voltage stability under varying loads (25%, 50%, 75%, 100%) using a calibrated load bank. ABB’s certified calibration services ensure compliance with IEC 60730 standards, maintaining ±0.5% voltage accuracy.
Firmware and Spare Management: Although firmware is factory-optimized, consult ABB support for updates when integrating with new system versions. Maintain at least one spare module on-site to address unexpected failures, leveraging ABB’s global inventory for rapid replacement (3-day delivery for urgent orders).

Product Assurance

The ABB P5EAa HENF206350R2 is backed by a 12-month warranty covering defects in materials and workmanship, with extended warranty options available for mission-critical applications. ABB’s global service network provides 24/7 technical support, including remote diagnostics, on-site commissioning, and customized solutions for complex installations. Stocked in ABB’s regional hubs (Xiamen, Singapore, Frankfurt), the module ensures reliable availability and fast delivery, minimizing supply chain disruptions. Rigorously tested to international standards (IEC 61000, IEC 60068), the P5EAa HENF206350R2 delivers proven performance in harsh industrial environments, making it a trusted choice for automation professionals worldwide.

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