+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
ABB MPRC086444-005 is a high-performance communication and terminal module from ABB Group, part of the MPRC series industrial control components.
It occupies a key position in ABB’s modular control architecture, built specifically for signal transmission, data communication, and device interfacing in modern industrial automation systems. As a versatile interface unit, this module connects the main control system with field devices, sensors, and actuators. It coordinates real-time data exchange and executes control logic smoothly, forming a stable and dependable bridge between the control layer and the field device layer.
Even in complex industrial environments, the ABB MPRC086444-005 delivers strong system integration and consistent communication reliability.
Using advanced circuit design and industrial-grade components, the module offers excellent anti-interference performance and electrical isolation, allowing it to run steadily in demanding working conditions. It supports a full range of mainstream industrial protocols, including Modbus TCP, ProfiNet, EtherCAT, EtherNet/IP, and CC-Link, enabling seamless integration with ABB 800xA, AC800M, and other common control platforms.
Its modular structure supports flexible system expansion and simplified maintenance, making it a reliable technical foundation for machine control, equipment monitoring, and production line automation.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | MPRC086444-005 |
| Manufacturer | ABB Group |
| Product Type | Communication / Terminal Module |
| Physical Dimensions | 2.5 × 13 × 39.5 cm (H×W×D) |
| Weight | Approximately 0.38 kg |
| Country of Origin | Sweden |
| Operating Temperature | -20°C to +60°C (industrial standard range) |
| Storage Temperature | -40°C to +85°C |
| Power Requirements | 24 V DC (typical industrial voltage) |
| Communication Protocols | Modbus TCP, ProfiNet, EtherCAT, EtherNet/IP, CC-Link |
| Interface Types | Screw terminals / Spring terminals / Socket terminals |
| I/O Slots | 4 expansion slots |
| Protection Rating | IP20 (cabinet mounting standard) |
| Housing Material | ABS flame-retardant plastic |
| Installation Method | DIN rail mounting |
| Display Function | Wave crystal display – shows communication parameters, I/O status, version info |
Main Features and Advantages
The real strength of the ABB MPRC086444-005 lies in its rich multi-protocol support and flexible system integration.
It uses advanced communication processing technology to simultaneously run major industrial protocols: Modbus TCP, ProfiNet, EtherCAT, EtherNet/IP, and CC-Link. This allows smooth data exchange between devices from different manufacturers, greatly reducing compatibility barriers.
Its modular architecture lets users configure I/O channels freely based on actual needs. Four expansion slots support various digital input and output modules, easily adapting to customized requirements across different applications.
Built for industrial durability, the module uses rugged components and a sturdy mechanical structure. It operates reliably from -20°C to +60°C, performing consistently even in harsh environments.
It features full signal isolation and strong anti-interference performance, with reliable insulation and protective covers to ensure stable connections and system safety. Its compact size and DIN‑rail mounting simplify integration, saving panel space and cutting installation time. The ABS flame‑retardant housing adds an extra layer of safety.
The module also brings intelligent monitoring to the field. It includes a wave crystal display that shows communication parameters, I/O status, and version information in real time, giving technicians an intuitive interface for on-site commissioning and maintenance.
It supports real-time monitoring of digital input changes, detecting rising or falling edges and triggering control actions promptly. Built-in diagnostic functions track operating status and communication quality, supporting preventive maintenance and fast fault analysis. The module is fully supported by ABB’s global service network, ensuring long-term firmware updates, spare parts availability, and complete lifecycle support.
Application Areas
ABB MPRC086444-005 brings practical value across a wide range of industrial automation and control systems.
In machine control, it connects PLC controllers with sensors, actuators, and human‑machine interfaces, enabling precise motion control and process monitoring. Its high‑speed and high‑reliability design makes it ideal for packaging machinery, printing equipment, and textile machines, where real‑time communication and signal stability directly affect efficiency and quality.
In production line automation, the module acts as a communication hub, coordinating data exchange and synchronous control between workstations. It is widely used in automotive manufacturing, electronics assembly, and food processing lines, enabling real‑time production data collection and centralized equipment monitoring.
For equipment monitoring, it links various sensors and alarm devices, collecting temperature, pressure, flow, and other process parameters, laying the data foundation for predictive maintenance and early fault warning.
It also plays an important role in building automation: HVAC control, lighting management, and security monitoring in smart buildings. It coordinates data between subsystems to support intelligent energy management and environmental control.
In urban traffic systems, it connects traffic lights, cameras, and vehicle detectors in management centers. For retrofit projects, it often replaces older communication interfaces, bringing modern multi‑protocol support and modular expansion without complex system reconstruction.
Related Products
MPRC086444-001: Basic communication version supporting Modbus, for simple device connections.
MPRC086444-002: Enhanced version with ProfiNet, ideal for Siemens integration environments.
MPRC086444-003: High-speed version supporting EtherCAT, for motion control applications.
MPRC086444-004: SIL 2 certified safety module for safety‑critical systems.
MPRC086444-006: Extended I/O version with extra digital channels for complex tasks.
MPRC086444-007: Wireless version with Wi-Fi/Bluetooth for mobile or remote monitoring.
MPRC086444-008: ATEX Zone 2 certified explosion‑proof model for hazardous areas.
CI854: PROFIBUS‑DP/V1 interface module to expand fieldbus connectivity.
AI801: 8‑channel 24VDC analog input module for analog signal acquisition.
DO801: 16‑channel 24V digital output module for discrete control functions.
Installation and Maintenance
Pre‑installation Preparation
Before installing the ABB MPRC086444-005, verify that the cabinet environment meets IP20 protection requirements: clean, dry, and free of conductive dust. Prepare appropriate DIN‑rail mounting and wiring tools, and confirm the 24V DC power supply is stable and correctly polarized. Pay close attention to wiring specifications for different communication protocols.
Follow ABB installation guidelines: mount the module vertically for good heat dissipation, leave enough space around it for air circulation, and keep it away from strong interference sources such as frequency converters.
Maintenance Recommendations
Daily maintenance for the MPRC086444-005 is straightforward: regularly check operating status, keep heat dissipation surfaces clean, and inspect wiring connections. A full inspection every six months is good practice, including temperature checks, display status verification, communication testing, and parameter review.
Diagnostic data and communication status can be viewed via the built‑in display or ABB Control Builder software, allowing quick troubleshooting using fault codes.
After long‑term storage, perform a complete functional test before returning the module to service, and confirm parameters and firmware are up to date. Always disconnect power before replacement and follow recommended hot‑swap procedures. Back up configuration files to avoid data loss or system damage. Periodically check connection quality and shielding effectiveness on communication lines to maintain stable performance.
Product Warranty
ABB provides comprehensive quality assurance and after‑sales support for the MPRC086444-005 communication and terminal module.
The product is manufactured to strict international standards and carries multiple certifications including CE and cULus, ensuring dependable performance within rated operating conditions.
ABB offers a 180‑day warranty starting from the date of delivery. During this period, failures caused by material or manufacturing defects will be repaired or replaced free of charge, with fast response for critical system outages.
Users benefit from ABB’s complete technical support system: lifetime backward‑compatible firmware updates, 24/7 technical hotline with remote diagnostics, on‑site emergency support in major industrial areas, and cybersecurity update notifications.
Every MPRC086444-005 module undergoes strict industrial environment testing and 100% functional validation before shipment, ensuring long‑term durability and stable performance in real industrial settings, delivering reliable automation solutions customers can trust.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
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