ABB MC91 Digital Input/Output Module(XIONGBA)

Product Name: ABB MC91 Digital Input/Output Module
Warranty: 1 year
Size: 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight: 0.165 kg
Origin: Switzerland
Inventory: Spot
Delivery time: 3 days after payment

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Description

Product Overview

The ABB MC91 is a high-performance digital input/output module designed for industrial automation systems, specifically engineered for ABB’s S800 I/O platform. As a core component of distributed control systems (DCS), this module delivers reliable signal processing, robust communication interfaces, and advanced diagnostic capabilities to ensure seamless operation in mission-critical applications.

 

With its MPC862 microprocessor and 16-channel digital I/O configuration, the ABB MC91 efficiently handles real-time data processing, logic execution, and signal conditioning for industrial processes. It supports both 24V DC and 120V AC input/output signals, making it suitable for diverse applications such as motor control, valve actuation, and safety interlocks. The module’s optical isolation and IP20-rated enclosure protect against electromagnetic interference (EMI) and environmental contaminants, ensuring stable performance in harsh industrial environments.

 

A key strength of the ABB MC91 lies in its modular design, which allows for easy integration with other ABB S800 I/O modules via the CEX bus and Modula bus. It also includes LED status indicators for real-time diagnostics, enabling quick identification of faulty channels or communication errors. The module’s hot-swap capability further minimizes downtime during maintenance, enhancing system availability.

Technical Specifications

Parameter Name Parameter Value
Product Model MC91
Manufacturer ABB
Product Type Digital Input/Output Module (S800 I/O Series)
Input Voltage 24V DC or 120V AC
Output Voltage 24V DC or 120V AC
Channel Count 16 (8 inputs + 8 outputs)
Signal Type Digital
Isolation Optical (500V DC)
Communication Interfaces CEX bus, Modula bus
Power Supply 24V DC (19.2–30V DC), typical consumption 50 mA
Operating Temperature -20°C to +60°C
Physical Dimensions 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight 0.165 kg
Protection Level IP20 (EN 60529)
Compliance CE, UL, IECEx
Mounting Type DIN rail

Key Features and Advantages

High Reliability and Stability:
The ABB MC91 features optical isolation and EMI/RFI filtering, ensuring accurate signal transmission in electrically noisy environments. Its IP20-rated enclosure protects against dust and solid particles, while the wide operating temperature range (-20°C to +60°C) makes it suitable for extreme industrial conditions.

 

Flexible Configuration:
With support for both 24V DC and 120V AC signals, the module accommodates diverse industrial applications. The 16-channel design allows for efficient consolidation of I/O signals, reducing cabling complexity and system costs.

 

Advanced Diagnostics:
Integrated LED indicators provide real-time status updates for each channel, including power, communication, and fault conditions. This enables quick troubleshooting and minimizes downtime during maintenance.

 

Easy Integration:
The CEX bus and Modula bus interfaces enable seamless integration with other ABB S800 I/O modules, facilitating scalable system design. The module’s hot-swap capability allows for replacement without powering down the entire system, enhancing operational efficiency.

 

Compliance and Safety:
Certified to CE, UL, and IECEx standards, the ABB MC91 meets the highest safety requirements for hazardous environments, ensuring compliance with global industrial regulations.

Application Areas

The ABB MC91 excels in demanding industrial environments across multiple sectors:

 

  • Oil and Gas: Used in refining processes, pipeline control, and offshore platforms for motor control, valve actuation, and safety interlocks.
  • Power Generation: Implements digital control strategies in thermal, hydroelectric, and renewable energy plants to optimize efficiency and grid stability.
  • Water Treatment: Manages pump control, valve switching, and disinfection systems, ensuring compliance with environmental standards.
  • Chemical and Pharmaceutical: Supports batch processing, quality control, and regulatory compliance in highly regulated manufacturing environments.
  • Mining and Metals: Controls conveyor systems, ore processing, and smelting operations, enhancing productivity and safety in harsh conditions.

 

Its ability to handle digital signals and support redundant configurations makes it a preferred choice for applications requiring high availability and scalability.

Related Products

  1. ABB AI810V2: Analog input module for integrating 4-20 mA signals with the S800 I/O platform.
  2. ABB AO820: Analog output module for precise control of actuators and valves.
  3. ABB CI853K01: RS-232C/RS-422/RS-485 interface module for serial communication with legacy systems.
  4. ABB S800 I/O Modules: High-performance distributed I/O units compatible with the MC91.
  5. ABB TB850: CEX bus terminator for modular system expansion.
  6. ABB TB807: Module bus terminator for I/O cluster configuration.
  7. ABB PM856K01: Entry-level controller with 8 MB RAM, ideal for small-scale automation projects.
  8. ABB CI854K01: PROFIBUS DP/V1 communication module for connecting remote I/O devices.
  9. ABB PM866K01: High-end controller with enhanced memory and processing power for advanced applications.
  10. ABB SB821: External battery unit for extended memory backup in redundant configurations.

Installation and Maintenance

Installation Preparation:
Before installing the ABB MC91, ensure the DIN rail is securely grounded and properly aligned. Verify the power supply meets the 24V DC requirements (19.2–30V DC) and check for any physical damage to the module. Use the slide-and-lock mechanism to attach the module to the rail, aligning the CEX bus connectors and power terminals. Configure the module address using the dip switches and connect redundant cables if required.

 

Maintenance Recommendations:
Regularly inspect the module for loose connections, corrosion, or overheating. Clean dust from the surface using a dry cloth, avoiding solvents. Monitor the LED status indicators for any fault conditions; replace faulty channels immediately. For redundant systems, perform periodic switchover tests to ensure failover functionality. Update firmware and control software regularly to leverage the latest features and security patches.

Product Assurance

ABB stands behind the MC91 with a 1-year warranty, covering defects in materials and workmanship. The module undergoes rigorous testing to meet international standards, ensuring long-term reliability in industrial environments. Customers benefit from ABB’s global technical support network, providing 24/7 assistance for troubleshooting, firmware updates, and system optimization. With spot inventory and a 3-day delivery commitment, ABB ensures rapid deployment to minimize downtime. This combination of quality assurance, technical expertise, and responsive service makes the ABB MC91 a trusted choice for mission-critical automation systems.

 

ABB HESG440588R4
Product Name: ABB HESG440588R4 Digital Input/Output Module
Warranty: 1 year
Size: 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight: 0.165 kg
Origin: Switzerland
Inventory: Spot
Delivery time: 3 days after payment

Product Overview

The ABB HESG440588R4 is a high-performance digital input/output module designed for industrial automation systems, specifically engineered for ABB’s S800 I/O platform. As a core component of distributed control systems (DCS), this module delivers reliable signal processing, robust communication interfaces, and advanced diagnostic capabilities to ensure seamless operation in mission-critical applications.

 

With its 16-channel digital I/O configuration, the ABB HESG440588R4 efficiently handles real-time data processing, logic execution, and signal conditioning for industrial processes. It supports 24V DC input/output signals, making it suitable for diverse applications such as motor control, valve actuation, and safety interlocks. The module’s optical isolation and IP20-rated enclosure protect against electromagnetic interference (EMI) and environmental contaminants, ensuring stable performance in harsh industrial environments.

 

A key strength of the ABB HESG440588R4 lies in its modular design, which allows for easy integration with other ABB S800 I/O modules via the CEX bus and Modula bus. It also includes LED status indicators for real-time diagnostics, enabling quick identification of faulty channels or communication errors. The module’s hot-swap capability further minimizes downtime during maintenance, enhancing system availability.

Technical Specifications

Parameter Name Parameter Value
Product Model HESG440588R4
Manufacturer ABB
Product Type Digital Input/Output Module (S800 I/O Series)
Input Voltage 24V DC
Output Voltage 24V DC
Channel Count 16 (8 inputs + 8 outputs)
Signal Type Digital
Isolation Optical (500V DC)
Communication Interfaces CEX bus, Modula bus
Power Supply 24V DC (19.2–30V DC), typical consumption 50 mA
Operating Temperature -20°C to +60°C
Physical Dimensions 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight 0.165 kg
Protection Level IP20 (EN 60529)
Compliance CE, UL, IECEx
Mounting Type DIN rail

Key Features and Advantages

High Reliability and Stability:
The ABB HESG440588R4 features optical isolation and EMI/RFI filtering, ensuring accurate signal transmission in electrically noisy environments. Its IP20-rated enclosure protects against dust and solid particles, while the wide operating temperature range (-20°C to +60°C) makes it suitable for extreme industrial conditions.

 

Flexible Configuration:
With support for 24V DC signals, the module accommodates diverse industrial applications. The 16-channel design allows for efficient consolidation of I/O signals, reducing cabling complexity and system costs.

 

Advanced Diagnostics:
Integrated LED indicators provide real-time status updates for each channel, including power, communication, and fault conditions. This enables quick troubleshooting and minimizes downtime during maintenance.

 

Easy Integration:
The CEX bus and Modula bus interfaces enable seamless integration with other ABB S800 I/O modules, facilitating scalable system design. The module’s hot-swap capability allows for replacement without powering down the entire system, enhancing operational efficiency.

 

Compliance and Safety:
Certified to CE, UL, and IECEx standards, the ABB HESG440588R4 meets the highest safety requirements for hazardous environments, ensuring compliance with global industrial regulations.

Application Areas

The ABB HESG440588R4 excels in demanding industrial environments across multiple sectors:

 

  • Oil and Gas: Used in refining processes, pipeline control, and offshore platforms for motor control, valve actuation, and safety interlocks.
  • Power Generation: Implements digital control strategies in thermal, hydroelectric, and renewable energy plants to optimize efficiency and grid stability.
  • Water Treatment: Manages pump control, valve switching, and disinfection systems, ensuring compliance with environmental standards.
  • Chemical and Pharmaceutical: Supports batch processing, quality control, and regulatory compliance in highly regulated manufacturing environments.
  • Mining and Metals: Controls conveyor systems, ore processing, and smelting operations, enhancing productivity and safety in harsh conditions.

 

Its ability to handle digital signals and support redundant configurations makes it a preferred choice for applications requiring high availability and scalability.

Related Products

  1. ABB AI810V2: Analog input module for integrating 4-20 mA signals with the S800 I/O platform.
  2. ABB AO820: Analog output module for precise control of actuators and valves.
  3. ABB CI853K01: RS-232C/RS-422/RS-485 interface module for serial communication with legacy systems.
  4. ABB S800 I/O Modules: High-performance distributed I/O units compatible with the HESG440588R4.
  5. ABB TB850: CEX bus terminator for modular system expansion.
  6. ABB TB807: Module bus terminator for I/O cluster configuration.
  7. ABB PM856K01: Entry-level controller with 8 MB RAM, ideal for small-scale automation projects.
  8. ABB CI854K01: PROFIBUS DP/V1 communication module for connecting remote I/O devices.
  9. ABB PM866K01: High-end controller with enhanced memory and processing power for advanced applications.
  10. ABB SB821: External battery unit for extended memory backup in redundant configurations.

Installation and Maintenance

Installation Preparation:
Before installing the ABB HESG440588R4, ensure the DIN rail is securely grounded and properly aligned. Verify the power supply meets the 24V DC requirements (19.2–30V DC) and check for any physical damage to the module. Use the slide-and-lock mechanism to attach the module to the rail, aligning the CEX bus connectors and power terminals. Configure the module address using the dip switches and connect redundant cables if required.

 

Maintenance Recommendations:
Regularly inspect the module for loose connections, corrosion, or overheating. Clean dust from the surface using a dry cloth, avoiding solvents. Monitor the LED status indicators for any fault conditions; replace faulty channels immediately. For redundant systems, perform periodic switchover tests to ensure failover functionality. Update firmware and control software regularly to leverage the latest features and security patches.

Product Assurance

ABB stands behind the HESG440588R4 with a 1-year warranty, covering defects in materials and workmanship. The module undergoes rigorous testing to meet international standards, ensuring long-term reliability in industrial environments. Customers benefit from ABB’s global technical support network, providing 24/7 assistance for troubleshooting, firmware updates, and system optimization. With spot inventory and a 3-day delivery commitment, ABB ensures rapid deployment to minimize downtime. This combination of quality assurance, technical expertise, and responsive service makes the ABB HESG440588R4 a trusted choice for mission-critical automation systems.

 

ABB HESG112714/B
Product Name: ABB HESG112714/B Communication Module
Warranty: 1 year
Size: 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight: 0.165 kg
Origin: Switzerland
Inventory: Spot
Delivery time: 3 days after payment

Product Overview

The ABB HESG112714/B is a high-performance communication module designed for industrial automation systems, specifically engineered for ABB’s S800 I/O platform. As a core component of distributed control systems (DCS), this module delivers seamless connectivity, robust protocol support, and advanced diagnostic capabilities to ensure efficient data exchange between devices and higher-level systems.

 

With its dual Ethernet ports and PROFIBUS DP/V1 interface, the ABB HESG112714/B supports multiple communication protocols, including OPC UAModbus, and EtherNet/IP, making it suitable for integrating third-party devices and legacy systems. The module’s hot-swap capability and redundant power inputs ensure continuous operation even during maintenance or power interruptions. Its IP20-rated enclosure and EMI/RFI filtering protect against environmental contaminants and electromagnetic interference, ensuring stable performance in harsh industrial environments.

 

A key strength of the ABB HESG112714/B lies in its modular design, which allows for easy integration with other ABB S800 I/O modules via the CEX bus and Modula bus. It also includes LED status indicators for real-time diagnostics, enabling quick identification of communication errors or network issues. The module’s real-time clock (RTC) with battery backup ensures data integrity and system synchronization during power interruptions.

Technical Specifications

Parameter Name Parameter Value
Product Model HESG112714/B
Manufacturer ABB
Product Type Communication Module (S800 I/O Series)
Communication Interfaces 2x Ethernet (RJ45, 10/100 Mbps), PROFIBUS DP/V1
Supported Protocols OPC UA, Modbus, EtherNet/IP, MMS, IAC
Redundancy Support Redundant Ethernet ports, power inputs
Power Supply 24V DC (19.2–30V DC), typical consumption 50 mA
Operating Temperature -20°C to +60°C
Physical Dimensions 170.18 mm (width) x 115 mm (depth) x 73.66 mm (height)
Weight 0.165 kg
Protection Level IP20 (EN 60529)
Compliance CE, UL, IECEx
Mounting Type DIN rail
Real-Time Clock With battery backup
Data Transfer Rate Up to 100 Mbps

Key Features and Advantages

Multi-Protocol Connectivity:
The ABB HESG112714/B supports a wide range of industrial communication protocols, including OPC UA for secure data exchange between OT and IT systems. This enables seamless integration with third-party devices and higher-level systems, such as SCADA and ERP platforms.

 

Reliability and Redundancy:
With dual Ethernet ports and redundant power inputs, the module ensures continuous operation even during component failures. The IP20-rated enclosure and EMI/RFI filtering protect against environmental contaminants and electromagnetic interference, enhancing system resilience.

 

Advanced Diagnostics:
Integrated LED indicators provide real-time status updates for communication links, power, and fault conditions. This allows for quick troubleshooting and minimizes downtime during maintenance.

 

Easy Integration:
The CEX bus and Modula bus interfaces enable seamless integration with other ABB S800 I/O modules, facilitating scalable system design. The module’s hot-swap capability allows for replacement without powering down the entire system, enhancing operational efficiency.

 

Compliance and Safety:
Certified to CE, UL, and IECEx standards, the ABB HESG112714/B meets the highest safety requirements for hazardous environments, ensuring compliance with global industrial regulations.

Application Areas

The ABB HESG112714/B is widely used in industrial automation systems across multiple sectors:

 

  • Oil and Gas: Enables communication between DCS systems, remote I/O devices, and SCADA platforms in offshore platforms and refineries.
  • Power Generation: Supports real-time data exchange between control systems, smart grids, and energy management platforms.
  • Water Treatment: Manages communication between distributed I/O modules, PLCs, and HMIs in complex filtration and distribution systems.
  • Chemical and Pharmaceutical: Facilitates integration of batch processing systems with enterprise resource planning (ERP) software.
  • Mining and Metals: Connects conveyor systems, ore processing equipment, and remote monitoring stations in harsh, remote locations.

 

Its ability to support multiple protocols and redundant configurations makes it ideal for applications requiring high connectivity and scalability.

Related Products

  1. ABB CI854K01: PROFIBUS DP/V1 communication module for connecting remote I/O devices.
  2. ABB CI853K01: RS-232C/RS-422/RS-485 interface module for serial communication with legacy systems.
  3. ABB S800 I/O Modules: High-performance distributed I/O units compatible with the HESG112714/B.
  4. ABB TB850: CEX bus terminator for modular system expansion.
  5. ABB TB807: Module bus terminator for I/O cluster configuration.
  6. ABB PM856K01: Entry-level controller with 8 MB RAM, ideal for small-scale automation projects.
  7. ABB CI855K01: Ethernet interface module for connecting to ABB’s MasterBus 300 network.
  8. ABB PM866K01: High-end controller with enhanced memory and processing power for advanced applications.
  9. ABB SB821: External battery unit for extended memory backup in redundant configurations.
  10. ABB PPD113-B03-23-111615: Controller module for advanced process control applications.

Installation and Maintenance

Installation Preparation:
Before installing the ABB HESG112714/B, ensure the DIN rail is securely grounded and properly aligned. Verify the power supply meets the 24V DC requirements (19.2–30V DC) and check for any physical damage to the module. Use the slide-and-lock mechanism to attach the module to the rail, aligning the CEX bus connectors and power terminals. Configure the communication parameters (e.g., IP address, PROFIBUS node ID) using the module’s configuration software and connect redundant cables if required.

 

Maintenance Recommendations:
Regularly inspect the module for loose connections, corrosion, or overheating. Clean dust from the surface using a dry cloth, avoiding solvents. Monitor the LED status indicators for any fault conditions; replace faulty modules immediately. For redundant systems, perform periodic switchover tests to ensure failover functionality. Update firmware and control software regularly to leverage the latest features and security patches.

Product Assurance

ABB guarantees the HESG112714/B with a 1-year warranty, covering defects in materials and workmanship. The module undergoes rigorous testing to meet international standards, ensuring long-term reliability in industrial environments. Customers benefit from ABB’s global technical support network, offering 24/7 assistance for troubleshooting, firmware updates, and system optimization. With spot inventory and a 3-day delivery commitment, ABB ensures rapid deployment to minimize downtime. This combination of quality assurance, technical expertise, and responsive service makes the ABB HESG112714/B a trusted choice for mission-critical automation systems.
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