ABB LD810HSEEX Fieldbus Linking Device / Communication Gateway ABB LD810HSEEX

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Description

Product Overview

ABB LD810HSEEX is a high-performance FOUNDATION fieldbus linking device from ABB Group, part of the proven LD 800HSE EX series of industrial communication gateways.
It acts as a critical bridge between FF H1 fieldbus links and FF HSE high-speed Ethernet, enabling smooth, reliable data exchange and protocol conversion between field devices and the upper control system. Built with a compact, modular layout, the unit supports redundant operation and can connect up to four independent H1 links to a single HSE subnet. This design gives industrial automation systems strong network expansion capability and consistent communication stability.
In modern industrial control architectures, the ABB LD810HSEEX serves as a central communication hub. It fully complies with FF HSE Profile 42c standards and includes complete system and network management functions. It automatically recognizes field devices connected to H1 links and allows remote configuration and monitoring via HSE interfaces.
The gateway doesn’t just pass data — it republishes process information across H1 links and routes signals between H1 devices and the HSE network, keeping data consistent and efficient throughout the entire control structure. Especially well‑suited for environments that demand high reliability and explosion protection, the LD810HSEEX has become a key communication component for smart factories and digital workshops.

Technical Specifications

Parameter Name Parameter Value
Product Model LD810HSEEX
Manufacturer ABB Group
Product Type Fieldbus Linking Device / Communication Gateway
Compliance Standard FF HSE Profile 42c Class
H1 Link Quantity 4 independent channels
Network Interface 10/100 Mbit/s Ethernet
Power Supply Voltage 24 V DC ±10%
Power Consumption Typical 15W
Protection Rating IP20 (DIN rail mounting)
Explosion‑proof Certification cULus Class I Division 2 Groups A, B, C, D

IECEx Ex nA IIC T4 Gc

ATEX II 3G Ex nA IIC T4 Gc

Coating Standard G3 coating (ANSI/ISA7104, EN 60068‑2‑60)
Operating Temperature -20°C to +70°C
Storage Temperature -40°C to +85°C
Relative Humidity 5% to 95% (non‑condensing)
Physical Dimensions 120mm × 80mm × 40mm (estimated)
Weight Approximately 0.6kg
Redundancy Support Supports redundant configuration
Communication Protocol FOUNDATION Fieldbus H1/HSE

Main Features and Advantages

The real strength of the ABB LD810HSEEX fieldbus linking device lies in its stable communication performance and flexible system integration.
Using an advanced gateway architecture, it efficiently converts between FF H1 fieldbus and FF HSE high‑speed Ethernet, with data transmission speeds up to 100 Mbit/s. This ensures real‑time control data moves quickly with very low latency. The unit supports four independent H1 channels, each capable of acting as a linking master and system management time publisher, offering flexible topology and expansion for complex field device networks.
Safety and reliability are central to its design. The LD810HSEEX carries multiple international explosion‑proof certifications — cULus, IECEx, and ATEX — making it suitable for Class I Division 2 and Zone 2 hazardous areas. It easily meets strict safety demands in petrochemical, natural gas, and other high‑risk industries.
Built with industrial‑grade components and a rugged mechanical structure, the device carries an IP20 rating and operates reliably from -20°C to +70°C, even in harsh industrial conditions. Redundant configuration is supported through RS‑232 null modem cables, enabling automatic failover and keeping critical control systems continuously available.
The device also brings intelligent system management to the field. It integrates full system and network management agents, automatically identifying H1‑connected field devices and supporting remote configuration via an integrated web server. It uses a publish/subscribe model for process data, sharing information across H1 links and republishing on HSE networks.
Alarm and event functions give operators clear visibility into field device status, enabling fast response. The unit integrates seamlessly with the ABB Ability™ system architecture, providing complete monitoring and maintenance support.

Application Areas

ABB LD810HSEEX brings practical value across process industries and discrete manufacturing alike.
In the petrochemical sector, it integrates control systems in safe areas, linking field instruments, actuators, and sensors to DCS systems for real‑time monitoring and optimized process control. Its explosion‑proof design makes it a natural fit for refineries, chemical plants, and natural gas facilities, where communication safety and reliability are non‑negotiable. In pharmaceutical and food processing, it connects hygienic field devices while complying with strict hygiene and process control standards.
Within power and energy, the gateway is widely used in power plant automation — thermal, hydro, and renewable generation projects. It connects boiler control, turbine monitoring, and auxiliary equipment, optimizing generation efficiency and energy management. In transmission and distribution, it supports substation automation, distribution network monitoring, and smart grid applications, improving overall power system reliability and efficiency. In mining and metallurgy, it links mining machinery, conveying systems, and smelting controls, enabling automated production and remote monitoring.
It also plays a key role in discrete manufacturing, including automotive, machining, and electronics assembly lines. It facilitates data exchange and coordinated control between PLCs, robots, vision systems, and motion equipment, lifting productivity and product quality.
In water and wastewater treatment, the LD810HSEEX connects pump stations, valves, and water quality monitors for fully automated, optimized operation. In building automation, it integrates HVAC, lighting, and security systems, improving energy efficiency and facility management.

Related Products

LD 800HSE: Base‑model fieldbus linking device with core functions, intended for standard applications.

CI860: Communication interface module that acts as an HSE host, used with LD810HSEEX to build complete fieldbus systems.

AC 800M: Programmable controller that integrates with LD810HSEEX to execute control logic and process data.

FF H1 Field Devices: Sensors, actuators, and transmitters that connect to the control system through the LD810HSEEX.

FF HSE Switches: Industrial Ethernet switches that expand the network reach of the LD810HSEEX.

800xA System: ABB’s extended automation platform, where LD810HSEEX serves as a key fieldbus subsystem component.

Redundancy Configuration Kit: Includes RS‑232 null modem cables and parts for setting up redundant operation.

Power Supply Module: 24V DC industrial power supply for stable, reliable power input.

Installation Accessories: DIN rail mounting kits, connectors, and cables for simplified field installation and wiring.

Installation and Maintenance

Pre‑installation Preparation

Before installing the ABB LD810HSEEX, take time to review the technical manual and safety guidelines thoroughly. Installers should verify that the location meets the device’s protection and explosion‑proof requirements.
Check environmental conditions — temperature, humidity, vibration, and EMC — to ensure they stay within rated ranges. Prepare appropriate tools and measuring instruments, and confirm the 24V DC power supply is stable and correctly polarized, especially when working in explosion‑proof zones.
Use proper electrostatic protection during handling to avoid internal damage. Double‑check that all communication connections are secure, H1 bus termination resistors are properly set, and Ethernet cables are well‑shielded to avoid interference‑related communication issues.

Maintenance Recommendations

Daily maintenance for the LD810HSEEX is straightforward: regularly check operating status, keep heat dissipation surfaces clean, and inspect wiring and connections. A full inspection every six months is a good practice, including temperature checks, LED status verification, communication testing, and configuration review.
If the unit behaves abnormally, you can access diagnostic data and event logs through the built‑in web server to identify fault codes and resolve issues quickly. After long‑term storage, perform a complete functional test before returning the device to service, and confirm parameters and firmware are up to date.
Always disconnect all power sources before replacement or service, and back up configuration parameters to prevent data loss or system damage. Periodically check insulation and connection integrity on communication lines to maintain safe, stable system performance.

Product Warranty

ABB backs the LD810HSEEX fieldbus linking device with comprehensive quality assurance and global after‑sales support.
The product is manufactured to strict international standards and carries multiple certifications, including CE, cULus, IECEx, and ATEX, ensuring dependable performance within its specified operating range. ABB provides an 18‑month warranty starting from the date of delivery. During this period, failures caused by material or manufacturing defects will be repaired or replaced free of charge.
ABB maintains a full technical support system, including multilingual telephone assistance, on‑site service, and remote diagnostics, so users receive timely and effective help throughout operation. The company also offers professional technical training and complete documentation — including installation guides, user manuals, and maintenance instructions — to help teams fully understand and deploy the LD810HSEEX, maximizing system performance and reliability.
For mission‑critical applications, ABB can also provide customized technical solutions and long‑term support agreements.
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