Description
ABB KUC711AE101 3BHB004661R0101 is a Gate Unit Power Supply designed for industrial automation systems, specifically supporting high-performance control applications in power generation, oil & gas, and heavy machinery. Below is a detailed breakdown based on verified technical data and application scenarios:
Product Overview
The ABB KUC711AE101 3BHB004661R0101 is a critical power management component for ABB’s ACS1000 drive systems and Symphony Plus distributed control systems (DCS). It serves as a dual-function module, providing stable DC power to gate units while enabling high-speed communication between system components. This makes it ideal for mission-critical environments where both reliable power and seamless data exchange are essential.
As a Gate Unit Power Supply, it delivers precise excitation voltage and current regulation for rotating machinery such as generators, motors, and transformers, ensuring optimal performance and stability. Its modular design includes seven sub-boards (e.g., HB003688R0101), allowing flexible integration with complex drive architectures. Additionally, the module acts as a redundant communication hub, supporting high-speed data transfer (100 Mbps) across dual independent channels to maintain system availability even in harsh industrial conditions.
The KUC711AE101 3BHB004661R0101 is engineered for durability, with an IP20-rated housing (UL 94 V-0 plastic) that withstands dust, vibrations, and temperature extremes. It integrates seamlessly with ABB’s AC800F, AC800M, and 800xA platforms, as well as third-party systems requiring regulated DC power. Its compact DIN rail-mountable design (276 mm × 194 mm × 185 mm) and plug-and-play connectivity simplify installation in space-constrained control cabinets.
Technical Specifications
Parameter | Value |
---|---|
Product Model | ABB KUC711AE101 3BHB004661R0101 |
Manufacturer | ABB |
Product Type | Gate Unit Power Supply & Redundant Communication Module |
Input Voltage | 85–264 V AC (universal input) |
Output Voltage | 24 V DC (3A continuous) |
Excitation Voltage Range | 0–1500 V DC |
Excitation Current Range | 0–100 A DC |
Communication Protocol | Ethernet, Modbus TCP, PROFIBUS DP |
Operating Temperature | -20°C to +70°C (non-condensing) |
Weight | 4.56 kg |
Dimensions | 276 mm × 194 mm × 185 mm |
Certifications | CE, UL, CSA, EAC |
Inrush Current | 16A AC (10-second duration) |
Key Features and Advantages
Dual-Functionality: Combines power supply and communication capabilities, reducing component count and simplifying system architecture. The KUC711AE101 3BHB004661R0101 provides both stable DC power for gate units and redundant high-speed data transfer for real-time system monitoring.
Precision Power Regulation: Maintains ±1% voltage stability under varying loads, protecting sensitive electronics from fluctuations. Its excitation control ensures optimal performance of synchronous machines in power generation and heavy industry.
Rugged Reliability: The IP20-rated housing and thermal overload protection safeguard against dust, vibrations, and overheating, making it suitable for harsh industrial environments. The module also features contact resistance monitoring to prevent short circuits.
Modular Design: Seven sub-boards enable scalable power distribution and fault isolation, ensuring system reliability even in complex setups. This modularity allows easy replacement of individual components, minimizing downtime.
Wide Compatibility: Seamlessly integrates with ABB’s ACS1000 drives, Symphony Plus DCS, and third-party systems, supporting multiple communication protocols for flexibility in multi-vendor environments.
Applications
- Power Generation: Powers excitation control systems in hydroelectric, thermal, and wind turbine generators, ensuring stable voltage output and grid synchronization.
- Oil & Gas: Used in motor control centers (MCCs) for pumps and compressors, providing reliable power and communication in offshore platforms and refineries.
- Heavy Industry: Supports large synchronous motors in steel mills and mining equipment, optimizing energy efficiency and reducing maintenance costs.
- Renewable Energy: Integrates with solar inverters and energy storage systems to manage power distribution during peak demand, ensuring grid stability.
- Industrial Automation: Ideal for PLCs, HMIs, and fieldbus modules in manufacturing plants, enabling real-time control and data-driven decision-making.
Related Products
- ABB KUC755AE105: Next-generation gate unit power supply with higher efficiency (92%) and compact design, suitable for future-proofing applications.
- ABB ACS1000 Drive System: High-power drive platform compatible with the KUC711AE101 3BHB004661R0101 for motor control in large industrial systems.
- ABB CI860 Communication Module: Works alongside the KUC711AE101 in Symphony Plus DCS for enhanced data transfer and system redundancy.
- ABB PSR-SCP-24VDC Power Supply: Backup power source for redundancy in mission-critical systems.
- ABB ZR011: Combined temperature/humidity controller for environmental monitoring in control cabinets.
Installation & Maintenance
Installation Preparation:
- Mount the KUC711AE101 3BHB004661R0101 vertically on a 35 mm DIN rail in control cabinets, ensuring adequate ventilation.
- Use 2.5 mm² solid or 1.5 mm² stranded wires with 0.5 N·m torque for secure connections. Verify input voltage compatibility and ensure proper grounding.
Maintenance Recommendations:
- Regularly inspect for dust accumulation and loose connections. Clean the housing with a dry cloth and check contact resistance (<10 mΩ).
- Replace sub-boards if thermal fatigue or wear is detected. ABB recommends firmware updates every 2 years to access enhanced safety features.
- Conduct periodic functional tests to verify voltage stability and communication integrity.
Product Warranty & Support
The ABB KUC711AE101 3BHB004661R0101 comes with a 1-year warranty covering defects in materials and workmanship. ABB’s global support network offers 24/7 technical assistance, including remote diagnostics and replacement parts. Local distributors in Xiamen, China (e.g., Xiamen Amikon Technology Co., Ltd.) maintain spot inventory with 3-day delivery after payment.
For long-term projects, consider pairing this module with ABB’s next-generation solutions to leverage advanced features and extended lifecycle support.
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Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com