+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB IEPAS02 is a next-generation industrial communication gateway module engineered for seamless integration into complex automation ecosystems. As an advanced variant of the IEPAS series, this module serves as a high-speed data bridge between diverse industrial networks, enabling real-time protocol conversion and secure data transmission in mission-critical applications. Designed to support PROFINET, EtherNet/IP, Modbus TCP, and ABB Ability™ protocols, the IEPAS02 ensures deterministic communication across mixed-system environments, making it ideal for smart factories, energy grids, and process control systems.
Featuring a dual-core ARM Cortex-A53 processor and 1 Gbps Ethernet interfaces, the IEPAS02 delivers up to 30% faster data processing than its predecessor, the IEPAS01. Its modular design supports hot-swappable functionality and redundant power inputs (24 VDC ±10%), minimizing downtime in critical operations. The module integrates advanced cybersecurity features, including SSL/TLS encryption, IEEE 802.1x authentication, and firewall protection, safeguarding against unauthorized access in Industry 4.0 environments. With an operating temperature range of -40°C to +70°C and IP65 protection, the IEPAS02 withstands harsh industrial conditions while maintaining reliable performance.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IEPAS02 |
| Manufacturer | ABB |
| Product Type | Industrial Communication Gateway Module |
| Communication Protocols | PROFINET, EtherNet/IP, Modbus TCP, OPC UA, MQTT, ABB Ability™ |
| Interface Ports | 4 x RJ45 Gigabit Ethernet, 2 x RS-485/422, 1 x USB 3.0 |
| Processing Power | Dual-core ARM Cortex-A53 @ 1.5 GHz, 1 GB RAM, 8 GB eMMC storage |
| Power Supply | 24 VDC ±10% (redundant inputs supported) |
| Power Consumption | 12 W (typical), 15 W (max) |
| Operating Temperature | -40°C to +70°C (with industrial-grade thermal design) |
| Protection Class | IP65 (front panel), IP20 (rear) |
| Physical Dimensions | 120 mm (H) × 60 mm (W) × 90 mm (D) |
| Weight | 0.7 kg |
| Certifications | IEC 61131-2, CE, UL, CSA, ATEX (Zone 2), IECEx |
| Data Throughput | Up to 900 Mbps (bidirectional) |
Main Features and Advantages
Ultra-Fast Protocol Conversion:
The IEPAS02 leverages its dual-core processor to convert between protocols like PROFINET and EtherNet/IP with sub-millisecond latency, ensuring real-time synchronization in complex automation systems. Its multi-threaded software architecture supports up to 50 concurrent communication sessions, ideal for large-scale deployments.
The IEPAS02 leverages its dual-core processor to convert between protocols like PROFINET and EtherNet/IP with sub-millisecond latency, ensuring real-time synchronization in complex automation systems. Its multi-threaded software architecture supports up to 50 concurrent communication sessions, ideal for large-scale deployments.
Enhanced Cybersecurity:
Built-in security features include deep packet inspection, whitelist-based communication, and secure boot functionality, meeting the latest IEC 62443 standards for industrial cybersecurity. The module’s dual Ethernet ports enable network segmentation, reducing attack surfaces in connected systems.
Built-in security features include deep packet inspection, whitelist-based communication, and secure boot functionality, meeting the latest IEC 62443 standards for industrial cybersecurity. The module’s dual Ethernet ports enable network segmentation, reducing attack surfaces in connected systems.
Rugged Industrial Design:
With an IP65-rated front panel and vibration resistance (50 G peak, 11 ms), the IEPAS02 thrives in harsh environments like offshore platforms, mining sites, and automotive plants. Its wide temperature range (-40°C to +70°C) eliminates the need for additional cooling in high-heat applications.
With an IP65-rated front panel and vibration resistance (50 G peak, 11 ms), the IEPAS02 thrives in harsh environments like offshore platforms, mining sites, and automotive plants. Its wide temperature range (-40°C to +70°C) eliminates the need for additional cooling in high-heat applications.
Flexible Integration:
The module supports plug-and-play configuration via ABB’s Automation Builder software, allowing drag-and-drop setup of complex networks. Its open API enables custom protocol development, while built-in OPC UA and MQTT support facilitates integration with cloud-based monitoring systems.
The module supports plug-and-play configuration via ABB’s Automation Builder software, allowing drag-and-drop setup of complex networks. Its open API enables custom protocol development, while built-in OPC UA and MQTT support facilitates integration with cloud-based monitoring systems.
Redundancy and Diagnostics:
Dual power inputs and hot-swappable media interfaces ensure continuous operation during maintenance. Real-time diagnostics via LED indicators and web-based monitoring provide visibility into network health, reducing troubleshooting time by up to 40%.
Dual power inputs and hot-swappable media interfaces ensure continuous operation during maintenance. Real-time diagnostics via LED indicators and web-based monitoring provide visibility into network health, reducing troubleshooting time by up to 40%.
Application Areas
Smart Manufacturing:
The IEPAS02 enables seamless communication between PLCs, robotics, and SCADA systems in automotive plants, food processing facilities, and electronics manufacturing. Its high-speed data processing supports real-time quality control and predictive maintenance.
The IEPAS02 enables seamless communication between PLCs, robotics, and SCADA systems in automotive plants, food processing facilities, and electronics manufacturing. Its high-speed data processing supports real-time quality control and predictive maintenance.
Energy and Utilities:
In power plants and smart grids, the module integrates distributed energy resources (DERs) with central control systems, converting protocols between solar inverters, wind turbines, and grid management software. Its ATEX certification allows deployment in hazardous areas.
In power plants and smart grids, the module integrates distributed energy resources (DERs) with central control systems, converting protocols between solar inverters, wind turbines, and grid management software. Its ATEX certification allows deployment in hazardous areas.
Process Industries:
For chemical, petrochemical, and pharmaceutical plants, the IEPAS02 ensures secure data exchange between safety instrumented systems (SIS) and process control networks. Its redundant design meets SIL 2 safety integrity requirements.
For chemical, petrochemical, and pharmaceutical plants, the IEPAS02 ensures secure data exchange between safety instrumented systems (SIS) and process control networks. Its redundant design meets SIL 2 safety integrity requirements.
Transportation Infrastructure:
The module powers communication in railway signaling systems, port automation, and electric vehicle (EV) charging networks. Its wide temperature range and vibration resistance make it suitable for mobile and outdoor applications.
The module powers communication in railway signaling systems, port automation, and electric vehicle (EV) charging networks. Its wide temperature range and vibration resistance make it suitable for mobile and outdoor applications.
Building Automation:
In smart buildings, the IEPAS02 bridges BACnet, Modbus, and Ethernet/IP networks, enabling centralized control of HVAC, lighting, and security systems. Its energy monitoring capabilities support green building certifications.
In smart buildings, the IEPAS02 bridges BACnet, Modbus, and Ethernet/IP networks, enabling centralized control of HVAC, lighting, and security systems. Its energy monitoring capabilities support green building certifications.
Related Products
- ABB IEPAS01: The predecessor model with 10/100 Mbps Ethernet, suitable for legacy systems needing protocol conversion.
- ABB IEPLC02: A compact PLC module that pairs with IEPAS02 for edge computing in distributed control systems.
- ABB IEGWD01: A managed Ethernet switch designed for rugged industrial networks, often deployed alongside IEPAS02.
- ABB Ability™ Edge Control: Software that enhances IEPAS02 with AI-driven analytics and remote device management.
- ABB PFCLPA2: A PROFINET controller module compatible with IEPAS02 for high-performance motion control.
- ABB SDCS-CON-4: A drive control board that integrates with IEPAS02 in variable speed drive applications.
Installation and Maintenance
Installation Preparations:
Before installing the IEPAS02, verify the environment meets -40°C to +70°C temperature and 5–95% non-condensing humidity requirements. Use shielded CAT6 cables for Ethernet connections and secure the module to a DIN rail or panel using the provided mounting brackets. Ensure the power supply (24 VDC ±10%) includes surge protection and complies with local electrical codes. For redundant configurations, connect two power sources to the module’s dual inputs.
Before installing the IEPAS02, verify the environment meets -40°C to +70°C temperature and 5–95% non-condensing humidity requirements. Use shielded CAT6 cables for Ethernet connections and secure the module to a DIN rail or panel using the provided mounting brackets. Ensure the power supply (24 VDC ±10%) includes surge protection and complies with local electrical codes. For redundant configurations, connect two power sources to the module’s dual inputs.
Maintenance Recommendations:
Regularly inspect the IEPAS02’s LED indicators for power, network, and error status. Use ABB’s Automation Builder to update firmware quarterly and monitor network traffic for anomalies. Clean the module’s vents with compressed air every six months to prevent dust accumulation. In harsh environments, perform annual vibration checks and replace sealed gaskets to maintain IP65 protection. For troubleshooting, access the module’s web interface to download diagnostic logs and identify connectivity issues.
Regularly inspect the IEPAS02’s LED indicators for power, network, and error status. Use ABB’s Automation Builder to update firmware quarterly and monitor network traffic for anomalies. Clean the module’s vents with compressed air every six months to prevent dust accumulation. In harsh environments, perform annual vibration checks and replace sealed gaskets to maintain IP65 protection. For troubleshooting, access the module’s web interface to download diagnostic logs and identify connectivity issues.
Product Guarantee
ABB warrants the IEPAS02 against defects in materials and workmanship for 1 year from purchase. This includes free repair or replacement of faulty components, supported by ABB’s global service network of certified technicians. Customers receive 24/7 technical support for installation, configuration, and troubleshooting, with remote assistance available via secure VPN access. ABB’s Extended Service Agreement offers proactive maintenance, firmware updates, and priority spare parts delivery for up to 5 years, ensuring long-term reliability. The IEPAS02 is backed by ABB’s commitment to industrial cybersecurity, with ongoing software updates to address emerging threats and maintain compliance with evolving standards.
Contact info
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