+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB IDM-96 is a high-performance intelligent motor protection controller designed to safeguard industrial motors and optimize their operational efficiency. As part of ABB’s advanced Industrial Digitalization portfolio, this module combines real-time monitoring, predictive diagnostics, and comprehensive protection features to reduce downtime and enhance asset reliability. The ABB IDM-96 supports up to 96 motor control circuits, making it ideal for large-scale manufacturing facilities, power plants, and process industries where motor health is critical to production continuity.
Equipped with dual-channel current measurement and voltage monitoring, the ABB IDM-96 detects anomalies such as overloads, phase unbalance, and ground faults within milliseconds. Its modular design allows seamless integration with ABB’s AC500 PLC system and Ability™ digital platform, enabling remote configuration, data logging, and condition-based maintenance. With support for Modbus RTU, Profibus DP, and Ethernet/IP protocols, the ABB IDM-96 ensures compatibility with diverse automation architectures while providing actionable insights through intuitive HMI interfaces.
In mission-critical applications, the ABB IDM-96 acts as a central hub for motor management, delivering precise control over soft starters, contactors, and variable frequency drives (VFDs). Its Triple Redundancy Architecture ensures fail-safe operation, meeting SIL 2 safety requirements for industries like oil & gas and pharmaceuticals. By leveraging ABB’s decades of expertise in motor protection, the ABB IDM-96 minimizes energy waste, extends motor lifespan, and reduces maintenance costs through proactive fault detection.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB IDM-96 |
| Manufacturer | ABB |
| Product Type | Intelligent Motor Protection Controller |
| Input Voltage | 24 VDC ±15% |
| Current Monitoring | 0–100 A (per phase, 3-phase measurement) |
| Voltage Monitoring | 200–690 VAC (3-phase) |
| Communication Protocols | Modbus RTU, Profibus DP, Ethernet/IP |
| Input/Output | 16 digital inputs, 8 relay outputs |
| Diagnostic Features | Overload, phase loss, ground fault, thermal modeling |
| Redundancy | Triple Redundancy Architecture (SIL 2) |
| Operating Temperature | -25°C to +60°C |
| Physical Dimensions | 225 x 150 x 100 mm (DIN rail mountable) |
| Weight | 1.2 kg |
| Certifications | CE, UL, CSA, ATEX (Zone 2) |
Key Features and Advantages
Comprehensive Motor Protection: The ABB IDM-96 employs advanced algorithms to protect motors against overheating, under-voltage, and harmonic distortion. Its thermal modeling function simulates motor temperature based on load profiles, enabling predictive maintenance and preventing catastrophic failures.
Real-Time Data Analytics: By integrating with ABB’s Ability™ Condition Monitoring System, the ABB IDM-96 provides actionable insights into motor health, including vibration analysis and energy consumption trends. This data-driven approach allows users to optimize motor performance and reduce energy costs by up to 15%.
Flexible Configuration: The module supports customizable trip settings for different motor types (e.g., induction, synchronous) and applications. Its hot-swap capability ensures quick replacement without disrupting operations, while remote firmware updates simplify system upgrades.
Enhanced Safety: The ABB IDM-96 complies with IEC 61508 safety standards and features secure communication encryption to protect against cyber threats. Its fail-safe outputs ensure motors are safely shut down in the event of a control system failure.
Space-Saving Design: With a compact form factor and DIN rail mounting, the ABB IDM-96 maximizes cabinet space efficiency. It also supports multi-drop communication for large-scale motor control networks, reducing cabling complexity.
Applications
The ABB IDM-96 excels in industries where motor reliability is paramount:
- Oil & Gas: Protects pumps, compressors, and agitators in offshore platforms and refineries, ensuring safe hydrocarbon processing.
- Power Generation: Monitors steam turbines and generators in power plants, preventing downtime during peak demand.
- Manufacturing: Optimizes conveyor belts, mixers, and robotic arms in automotive and food processing facilities, improving overall equipment effectiveness (OEE).
- Water Treatment: Ensures continuous operation of pumps and blowers in wastewater treatment plants, meeting environmental compliance requirements.
- Mining: Safeguards heavy-duty crushers and conveyors in mineral extraction, reducing maintenance costs in harsh environments.
By combining protection, monitoring, and control functionalities, the ABB IDM-96 addresses critical challenges in Industry 4.0, such as predictive maintenance and energy efficiency.
Related Products
- ABB IDM-48: 48-circuit motor protection controller for medium-scale applications, offering the same core features at a lower cost.
- ABB AC500 PLC: A modular PLC system that integrates seamlessly with the ABB IDM-96 for advanced automation control.
- ABB Ability™ Condition Monitoring System: Cloud-based analytics platform that enhances the ABB IDM-96’s predictive capabilities.
- ABB Tmax XT Circuit Breaker: Complementary device for electrical protection in motor control centers (MCCs).
- ABB Emax 2 Air Circuit Breaker: High-voltage circuit breaker for power distribution in large industrial facilities.
Installation and Maintenance
Installation Preparation: Prior to installing the ABB IDM-96, ensure the control cabinet meets IP54 environmental protection standards. Verify the power supply voltage (24 VDC) and secure the module to a DIN rail using the provided clips. Use shielded cables for communication links to minimize electromagnetic interference (EMI).
Maintenance Recommendations: Regularly inspect the ABB IDM-96 for loose connections and clean dust from ventilation slots. Monitor diagnostic alerts via the ABB Ability™ portal to identify potential issues. Replace the module every 5–7 years or after a major fault event to maintain optimal performance.
Product Warranty and Support
ABB guarantees the ABB IDM-96 against defects in materials and workmanship for 1 year from the date of purchase. This warranty covers repair or replacement of faulty components, excluding damage caused by improper installation or voltage surges.
Customers benefit from ABB’s 24/7 global technical support, including remote diagnostics and on-site assistance. ABB also offers extended warranty plans and training programs to help users maximize the ABB IDM-96’s capabilities.
Product Information
- Brand Model: ABB IDM-96
- Product Name: Intelligent Motor Protection Controller
- Warranty: 1 year
- Size: 225 x 150 x 100 mm
- Weight: 1.2 kg
- Origin: Finland
- Inventory: Spot/Futures
- Delivery Time: Goods in stock will be dispatched within 3 days after payment
- Order Time: Goods will be dispatched within one month after payment
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
