+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB HS810 3BDH000305R0101 is a high-reliability power supply module designed for industrial automation systems, specifically tailored for ABB’s AC 800M controller platform. As a critical component of the System 800xA distributed control system (DCS), this module delivers stable DC power to control racks, ensuring uninterrupted operation of PLCs, I/O modules, and communication interfaces in demanding industrial environments.
Engineered with advanced redundancy features, the HS810 3BDH000305R0101 supports parallel operation with other power supplies to eliminate single points of failure. It converts incoming AC voltage (typically 100-240VAC) to a regulated 24VDC output, maintaining precision voltage stability even during transient power fluctuations. The module integrates comprehensive diagnostics, including real-time monitoring of output voltage, current load, and internal temperature, which enables proactive maintenance and rapid fault identification. Its compact design and hot-swappable capability further enhance system availability by allowing replacement without powering down the rack.
Ideal for industries requiring high uptime—such as oil & gas, chemical processing, and power generation—the HS810 3BDH000305R0101 combines rugged construction with intelligent power management, making it a cornerstone for reliable automation infrastructure.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | ABB HS810 3BDH000305R0101 |
| Manufacturer | ABB |
| Product Type | Power Supply Module for DCS/PLC Systems |
| Input Voltage | 100-240VAC, 50/60Hz |
| Output Voltage | 24VDC ±1% |
| Output Current | 10A (max continuous) |
| Power Rating | 240W |
| Efficiency | ≥90% at full load |
| Physical Dimensions | 175 mm (H) x 40 mm (W) x 200 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -20°C to +60°C (derated above 50°C) |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5-95% non-condensing |
| Redundancy Support | Yes (parallel operation with identical modules) |
| Mounting | DIN rail or rack-mounted (compatible with ABB AC 800M racks) |
Key Features and Advantages
Reliable Redundancy Design: The HS810 3BDH000305R0101 supports seamless redundancy, allowing two modules to operate in parallel for failover protection. This ensures that if one module fails, the other maintains full system power, eliminating unplanned downtime in critical processes.
Precision Voltage Regulation: With advanced feedback control, the module maintains 24VDC output within ±1% tolerance, even during input voltage fluctuations or load changes. This stability is crucial for sensitive control electronics, preventing data corruption or unexpected shutdowns.
Comprehensive Diagnostics: Built-in LED indicators and digital diagnostics report real-time status (e.g., overload, over-temperature, voltage anomalies) via the System 800xA interface. This enables operators to proactively address issues before they escalate, reducing maintenance costs.
Hot-Swappable Operation: The module can be replaced while the system is running, minimizing disruption to ongoing processes. Its rugged design withstands vibrations and electromagnetic interference, making it suitable for harsh industrial environments.
Energy Efficiency: With ≥90% efficiency at full load, the HS810 3BDH000305R0101 reduces power loss and heat generation, contributing to lower operational costs and a smaller environmental footprint.
Application Areas
The ABB HS810 3BDH000305R0101 is essential for industries relying on stable power in automation systems:
- Oil & Gas: Deployed in offshore platforms, refineries, and pipeline control systems to power safety-critical DCS components, ensuring continuous monitoring of pressure, flow, and temperature.
- Power Generation: Used in thermal, hydro, and renewable energy plants to supply reliable power to turbine control systems, generator protection relays, and SCADA networks.
- Chemical & Petrochemical: Supports uninterrupted operation of reactor control systems, distillation units, and safety interlocks, where power fluctuations could lead to process instability.
- Manufacturing: Integrates with robotic arms, conveyor systems, and quality control sensors in automotive and pharmaceutical facilities, maintaining precision and productivity.
- Water & Wastewater: Powers PLCs and motor control centers in water treatment plants, ensuring consistent water supply and wastewater management.
In each application, the module’s redundancy and diagnostics enable compliance with industry standards (e.g., IEC 61508 for functional safety), making it a trusted choice for safety-instrumented systems.
Related Products
- ABB HS820 3BDH000306R0101: Higher-capacity power supply (20A output) for systems requiring increased load, compatible with HS810 in redundant configurations.
- ABB PM866AK01: CPU module for AC 800M controllers, often paired with HS810 to form complete control racks.
- ABB DI810 3BSE018157R1: Digital input module that interfaces with HS810-powered racks, capturing sensor signals in industrial processes.
- ABB DO810 3BSE018158R1: Digital output module for controlling actuators, relays, and motors, reliant on stable power from HS810.
- ABB TB821 3BSE008656R1: Terminal block for I/O modules, compatible with the wiring infrastructure of HS810-equipped systems.
- ABB REC840 3BSE066412R1: Redundancy controller for managing power supply failover, optimized for use with HS810 in parallel setups.
Installation and Maintenance
Installation Preparation:
Before installing the HS810 3BDH000305R0101, verify the input voltage matches the module’s rating (100-240VAC) and ensure the control rack is grounded. Mount the module on a DIN rail or rack using the included hardware, leaving at least 25mm of clearance for airflow. Connect the AC input via a fused circuit breaker (recommended 10A), and wire the 24VDC output to the control rack’s power bus bars, ensuring polarity is correct. For redundant setups, parallel the outputs of two HS810 modules using ABB’s redundancy cables.
Before installing the HS810 3BDH000305R0101, verify the input voltage matches the module’s rating (100-240VAC) and ensure the control rack is grounded. Mount the module on a DIN rail or rack using the included hardware, leaving at least 25mm of clearance for airflow. Connect the AC input via a fused circuit breaker (recommended 10A), and wire the 24VDC output to the control rack’s power bus bars, ensuring polarity is correct. For redundant setups, parallel the outputs of two HS810 modules using ABB’s redundancy cables.
Maintenance Recommendations:
Regularly inspect the module’s LED indicators for fault signals (e.g., red LED for overload). Use System 800xA to monitor output voltage and current load, ensuring they remain within rated limits. Clean dust from the ventilation slots quarterly to prevent overheating, and replace the module if continuous operation above 50°C is required (to avoid derating). For preventive maintenance, test redundant configurations annually by simulating a module failure to ensure seamless failover.
Regularly inspect the module’s LED indicators for fault signals (e.g., red LED for overload). Use System 800xA to monitor output voltage and current load, ensuring they remain within rated limits. Clean dust from the ventilation slots quarterly to prevent overheating, and replace the module if continuous operation above 50°C is required (to avoid derating). For preventive maintenance, test redundant configurations annually by simulating a module failure to ensure seamless failover.
Product Warranty
The ABB HS810 3BDH000305R0101 is backed by a 1-year warranty covering defects in materials and workmanship. ABB guarantees spot inventory and 3-day delivery after payment, supported by 24/7 technical support for installation and troubleshooting. In addition to warranty services, ABB offers extended service agreements for proactive maintenance, ensuring long-term reliability and system uptime.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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