ABB Emax 2 Air Circuit Breaker(XIONGBA)

Brand model: ABB Emax 2
Product Name: Air Circuit Breaker
Warranty: 1 year
Size: 400mm (width) × 230mm (height) × 300mm (depth) (varies by model)
Weight: 12-30 kg (depending on rating)
Origin: N/A (not specified)
Inventory: Spot
Delivery time: 3 days after payment

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Description

Product Overview

The ABB Emax 2 is a cutting-edge air circuit breaker designed to meet the rigorous requirements of IEC/EN 60947 standards for low-voltage switchgear and control gear. As part of ABB’s SACE Emax series, this advanced device combines high-performance protection, intelligent control, and seamless connectivity, making it a cornerstone of modern power distribution systems.

 

Compliant with IEC 60947-2 for circuit breakers and IEC 60947-1 for general rules, the Emax 2 offers triple marking certification (IEC, UL, CCC), ensuring global applicability across industrial, commercial, and residential environments. Its modular design supports ratings from 1600A to 6300A with breaking capacities up to 150kA, making it ideal for critical applications requiring reliable short-circuit and overload protection.

 

In smart grid and Industry 4.0 contexts, the Emax 2 serves as a power manager, integrating real-time monitoring, adaptive protection, and energy management functions. Its embedded Bluetooth Low Energy and 8 communication protocols (including Modbus, Profibus, and Ethernet/IP) enable remote control and diagnostics, while advanced features like load shedding and synchrocheck logic optimize system efficiency. By leveraging ABB’s Ability™ Electrical Distribution Control System, the Emax 2 transforms traditional circuit breakers into intelligent nodes for predictive maintenance and sustainable energy management.

Technical Specifications

Parameter Name Parameter Value
Product Model Emax 2 (E1.2, E2.2, E4.2, E6.2 variants)
Manufacturer ABB
Product Type Air Circuit Breaker
Rated Voltage 400V AC (IEC), 690V AC (E6.2)
Rated Current 1600A–6300A
Breaking Capacity 66kA–150kA
Withstand Current 50kA–100kA (1-second duration)
Communication Protocols Modbus RTU, Profibus DP, Ethernet/IP, BACnet, etc.
Operating Temperature -40°C to +70°C (standard); -40°C to +85°C (LTT variant for extreme environments)
Certifications IEC/EN 60947-2, UL 1066, CCC, CE
Mounting Type Fixed or withdrawable
Dimensions 400mm (width) × 230mm (height) × 300mm (depth) (E2.2 model)

Main Features and Advantages

High Performance and Safety:
Compliant with IEC/EN 60947-2, the Emax 2 provides Class 1 active energy measurement (IEC 61557-12) and arc flash protection, ensuring personnel safety and grid stability. Its adaptive protection algorithms dynamically adjust trip settings based on real-time load conditions, reducing downtime and equipment damage.

 

Intelligent Connectivity:
Equipped with ABB Ability™ technology, the Emax 2 enables remote firmware updates and cloud-based analytics, facilitating predictive maintenance and energy optimization. Its Plug & Play accessories (e.g., auxiliary contacts, shunt trips) simplify system integration, while cybersecurity features protect against unauthorized access.

 

Compact Design:
Despite its high breaking capacity, the Emax 2 maintains a space-saving footprint, with E2.2 models fitting in 400mm-wide switchgear. This makes it suitable for retrofitting older systems or deploying in confined spaces like data centers and offshore platforms.

 

Extreme Environment Resilience:
The Emax 2 LTT variant withstands temperatures from -40°C to +85°C, making it ideal for outdoor substations, marine applications, and renewable energy installations. Its IP54-rated enclosure and vibration-resistant design ensure reliable operation in harsh conditions.

 

Cost-Effective Operation:
With a mechanical life of 50,000 operations and reduced energy consumption (up to 50% lower coil power than previous models), the Emax 2 minimizes maintenance costs and extends service life. Its selective coordination with downstream devices (via ABB’s SOC tool) further enhances system efficiency.

Application Areas

Industrial Power Distribution:
The Emax 2 safeguards critical processes in manufacturing plants, refineries, and mining operations by providing high-speed fault interruption and load management. Its ATS (Automatic Transfer Switch) functionality ensures seamless power redundancy during outages.

 

Smart Buildings and Data Centers:
In commercial environments, the Emax 2 integrates with Building Management Systems (BMS) to optimize energy usage, monitor power quality, and enforce load shedding during peak demand. Its Class 1 metering supports carbon footprint tracking for sustainability initiatives.

 

Renewable Energy Systems:
For solar and wind farms, the Emax 2 LTT variant delivers low-temperature reliability and DC compatibility, protecting inverters and grid connections in extreme climates. Its adaptive protection accommodates fluctuating energy inputs from renewable sources.

 

Transportation and Infrastructure:
In railway systems and EV charging stations, the Emax 2 ensures stable power supply and short-circuit protection, while its reduced arcing distance enhances safety in high-traffic areas.

 

Power Generation and Transmission:
At power plants and substations, the Emax 2 manages high-voltage distribution and grid synchronization, leveraging its synchrocheck logic to prevent equipment damage during grid reconnection.

Related Products

  • ABB Emax LTT: Optimized for -40°C to +85°C environments, this variant complements the Emax 2 in extreme conditions like offshore wind farms and outdoor substations.
  • ABB Tmax XT: A molded-case circuit breaker series that extends the Emax 2 portfolio for smaller-scale applications requiring up to 1600A protection.
  • ABB Ability™ Electrical Distribution Control System: A cloud-based platform enabling remote monitoring and energy analytics for systems incorporating the Emax 2.
  • ABB AF 接触器: Compliant with IEC/EN 60947-4-1, these contactors pair with the Emax 2 for motor control and protection in industrial automation.
  • ABB UMC100.3 智能电动机控制器: Integrates with the Emax 2 to provide motor management and diagnostics in machinery and process control systems.

Installation and Maintenance

Installation Preparations:
Before installing the Emax 2, verify the ambient temperature (-40°C to +70°C standard) and mounting surface stability. Ensure the power supply matches the breaker’s rated voltage (400V AC or 690V AC) and use torque wrenches to secure busbar connections (tightening torque: 25–50 N·m, depending on model). For withdrawable units, test the racking mechanism for smooth operation.

 

Maintenance Advice:
Perform annual visual inspections to check for loose connections, corrosion, or mechanical wear. Use ABB’s Drive Composer software to update firmware and review trip event logs. Clean the enclosure with a dry cloth and ensure ventilation slots are unobstructed. For LTT variants, lubricate moving parts every 5 years or 10,000 operations. If replacement is needed, ABB’s direct retrofit kits allow seamless substitution of older Emax or Megamax breakers with the Emax 2.

Product Guarantee

ABB guarantees the Emax 2 against defects in materials and workmanship for 1 year from the date of purchase. This warranty covers free repair or replacement of faulty components, including the electronic trip unit and communication modules. ABB’s global service network provides 24/7 technical support, with certified engineers available for on-site commissioning, training, and emergency repairs. For long-term reliability, optional extended warranties (up to 5 years) and predictive maintenance plans are offered, which include proactive health checks and priority spare parts delivery. By choosing the Emax 2, customers benefit from ABB’s commitment to circular economy principles, with end-of-life recycling programs ensuring responsible disposal of components.
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