Description

Product Overview

ABB’s DYPS154C 61430001-YP terminal connection module is tailor-made for industrial automation control systems, standing out as a high-performance benchmark. Its innovative hybrid clamp technology is quite clever—it seamlessly blends the convenience of spring clamps with the reliability of screw clamps, securing a solid position as a medium-power connection solution in ABB’s automation product lineup. With 24 input/output terminals arranged compactly, its 110mm×65mm sleek profile makes high-density wiring in limited spaces a breeze—who wouldn’t want a neater layout inside control cabinets? Boasting a rated current of 32A and a maximum voltage of 800V AC/DC, it easily meets the demands of most industrial scenarios.

As a core connection component in ABB’s mid-range control systems, this module delivers impressive environmental adaptability. It maintains stable performance from the extreme cold of -40°C to the sweltering heat of 85°C, making it particularly suited for harsh working conditions like outdoor enclosures and refrigeration systems. The glass-fiber-reinforced polyamide housing feels sturdy, offering excellent mechanical strength and heat resistance. What’s more, the color-coded design for input (yellow) and output (white) terminals is a thoughtful touch—identifying them during installation and maintenance takes just a glance, saving plenty of hassle. On automated production lines, it cuts installation time by 30%, truly a valuable asset for optimizing modern industrial control cabinets.

Key Technical Specifications

Parameter Name	Parameter Value
Product Model	DYPS154C 61430001-YP
Manufacturer	ABB
Product Type	Terminal Connection Module
Rated Voltage	800V AC/DC (max)
Rated Current	32A per terminal
Number of Terminals	24 (12 input, 12 output)
Terminal Type	Hybrid clamp (screw-assisted spring clamp)
Wire Size Range	0.75-4mm² (solid/stranded)
Insulation Material	Polyamide (PA66 + glass fiber), flame-retardant UL94 V-0
Operating Temperature	-40°C to 85°C
Dimensions	110mm×65mm×32mm
Mounting Method	35mm DIN rail mounting
Protection Rating	IP20
Certifications	IEC 60947-7-1, CE, UL, RoHS

Core Features & Advantages

Hybrid clamp technology is undoubtedly the module’s standout feature. Thanks to its screw-assisted spring mechanism, it masterfully balances quick installation and stable connection—spring-loaded contacts provide constant pressure, effectively preventing loosening caused by vibration (a common headache in industrial settings, so this design hits the mark). The screw adjustment function accommodates wire sizes from 0.75mm² to 4mm², boosting installation efficiency by 30% compared to pure screw terminals.

High-density layout is another notable strength. With 24 terminals neatly arranged, it can simultaneously connect 12 temperature sensors (0.75mm²) and 12 damper actuators (4mm²) in scenarios like commercial HVAC control panels—reducing cabinet size by 20% and freeing up valuable space.

When it comes to low-temperature resistance, this module outperforms many counterparts with its -40°C rating. Paired with the glass-fiber-reinforced polyamide housing, it maintains terminal integrity even in rapidly changing temperature environments, such as warehouse freezers cycling between -20°C and 25°C. Tool versatility enhances on-site operational flexibility: 0.75-2.5mm² wires can be inserted tool-free, while 4mm² cables or high-vibration areas only require a standard flathead screwdriver for tightening—no torque wrench needed. This proves incredibly convenient for applications like mobile machinery control boxes.

Application Fields

The module finds widespread use in industrial automation. On automotive battery assembly lines, it connects 12 proximity sensors and 12 conveyor motor starters simultaneously: hybrid clamps speed up sensor replacement during production line reconfiguration, while screw adjustment ensures secure motor lead connections despite conveyor vibrations.

Building management systems are another key application area. In shopping mall BMS panels, it links HVAC zone sensors and fan coil actuators—its 800V rated voltage easily adapts to the mall’s 400V three-phase power system, and its -40°C tolerance guarantees reliable operation in rooftop enclosures during winter.

The renewable energy sector also benefits from this product. In small-scale solar-plus-storage systems, it connects both battery monitoring sensors and inverter outputs: hybrid clamps accommodate both thin signal wires and thicker power cables, while the vibration resistance of spring clamps ensures stable connections in rooftop installations. Additionally, for equipment requiring frequent sensor upgrades (such as packaging machinery), technicians can quickly replace 2mm² signal wires without tools and secure 4mm² power leads with a screwdriver—greatly improving maintenance efficiency.

Related Products

DYSF118B 61430001-XG: Heavy-duty terminal module, 40A per terminal, 1000V rated voltage, 18 terminals—ideal for high-power branch circuits

DYTP123A: Light-duty terminal module, a lightweight variant of the DYPS154C, suitable for low-power applications

PCD235C101 3BHE057901R0101: Control module where the DYPS154C serves as a medium-power connection hub for sensors and actuators

TB857: Surge protector, installed upstream to shield the DYPS154C from industrial grid voltage spikes

MNS3.0: Compact enclosure designed to house the DYPS154C and associated control gear, with pre-routed DIN rails

ZB5-Y: Terminal markers with yellow labels matching the DYPS154C’s color coding, enhancing traceability in multi-terminal module systems

Installation & Maintenance

Don’t skip the pre-installation prep: prepare a 35mm DIN rail and installation tools, and remember to leave a 10mm ventilation gap. Installation methods vary slightly by wire size:

For 0.75-2.5mm² wires: Strip 8mm of insulation, press the orange lever to open the clamp, insert the wire, and release—no tools required.
For 4mm² wires: Use a screwdriver to loosen the adjustment screw, insert the stripped 10mm wire, then tighten the screw until snug—no torque tool needed.

When wiring, connect yellow terminals to field devices and white terminals to control modules—mixing them up is a common mistake to avoid!

To keep the module running reliably long-term, regular maintenance is key. Conduct quarterly inspections: clean dust with compressed air and check for loose wires. For 4mm² connections in high-vibration areas, perform semi-annual reviews and retighten adjustment screws if necessary. Replace the module if clamps show corrosion or the housing cracks (a common issue in chemical-exposed environments). Gently tug all wires to ensure full insertion, and for critical connections like motor leads, use a screwdriver to verify adjustment screw tightness.

Product Assurance

ABB backs the DYPS154C 61430001-YP with a 10-year warranty, covering manufacturing defects and compliance with IEC 60947-7-1. The technical support team provides guidance on hybrid clamp installation and wire gauge compatibility to ensure optimal performance. Value-added services include access to wiring diagrams, 3D models for enclosure design, and bulk packaging for large-scale projects. The module is RoHS-compliant, making it suitable for global applications.

Additionally, users receive support for parameter configuration software—online modifications to communication parameters take effect in real-time. Equipped with power, communication, and fault status indicator lights, the module offers intuitive operational status monitoring and enables quick fault diagnosis—no need for complicated troubleshooting.

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com