ABB DO630 Digital Output Module for Advant OCS DCS(XIONGBA)

ABB DO630 Digital Output Module for Advant OCS DCS(XIONGBA)

Brand Model: ABB DO630
Product Name: Advant OCS Digital Output Module
Warranty: 1 year (standard for new surplus units)
Size: 252 mm (depth) × 273 mm (height) × 40 mm (width)
Weight: 1.32 kg
Origin: Sweden
Inventory: New surplus (typically available from industrial automation distributors)
Delivery Time: 3–5 days after payment

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Description

Product Overview

The ABB DO630 is a 16-channel digital output module designed for ABB’s Advant OCS distributed control system, providing reliable signal transmission for industrial automation applications. Engineered with 250 VAC output capability and 2 A per channel current rating, the DO630 is ideal for driving high-power AC loads such as motor contactors, solenoid valves, and lighting systems in industrial environments. Its 16 isolated channels (1 channel per group) ensure robust performance in high-interference environments, while short-circuit and overload protection safeguard against equipment damage from transient faults.

 

As part of the Advant OCS ecosystem, the DO630 integrates seamlessly with ABB’s TU840 termination units and BM820 bus modules, enabling scalable configurations for small-scale machinery to large industrial plants. The module’s compact DIN rail-mountable design (252 × 273 × 40 mm) maximizes space efficiency in control panels, while its -25°C to +70°C operating temperature range ensures robust performance in extreme industrial conditions. The 3BHT300007R1 revision enhances surge tolerance by 30%, extending module lifespan in high-interference environments like steel mills or chemical processing facilities 717.

Technical Specifications

Parameter Name Parameter Value
Product Model DO630 (3BHT300007R1)
Manufacturer ABB
Product Type Digital Output Module for Advant OCS DCS
I/O Channels 16-channel digital outputs (16 isolated groups)
Signal Type 250 VAC (relay contact output)
Output Voltage Range 0–250 VAC
Output Current 2 A per channel (resistive load), 1 A per channel (inductive load)
Response Time ≤10 ms (mechanical relay operation)
Protection Features Short-circuit protection, overload protection
Power Supply 24 VDC (via Advant OCS backplane)
Power Consumption ≤5 W
Operating Temperature -25°C to +70°C (with derating up to +85°C for short periods)
Certifications CE, RoHS compliant (EU Directive 2011/65/EU)
Physical Dimensions 252 mm × 273 mm × 40 mm (depth × height × width)
Weight 1.32 kg
Mounting DIN rail or panel-mountable

Main Features and Advantages

High-Power AC Output Capability: The 250 VAC/2 A per channel design makes the DO630 suitable for directly controlling heavy-duty AC loads without intermediate relays, reducing hardware complexity and cost. Its 16 isolated channels prevent cross-channel interference, critical for maintaining signal integrity in environments with high electromagnetic noise 717.

 

Reliable Fault Protection: Built-in short-circuit and overload protection circuits prevent damage from inductive loads or wiring errors, minimizing downtime in critical processes. The 3BHT300007R1 revision’s enhanced surge protection (8 kV ESD, 2.5 kV surge) ensures stable operation in environments with frequent voltage fluctuations, such as welding shops or high-voltage substations 717.

 

Modular System Compatibility: Works seamlessly with ABB’s TU840 termination units (screw/spring terminals) and BM820 bus modules, supporting scalable configurations from small panels to multi-rack systems. The module’s DIN rail mounting simplifies installation in standard control cabinets, while its compact design optimizes space utilization 117.

 

Wide Environmental Tolerance: Certified for operation in extreme temperatures (-25°C to +70°C) and high humidity (5–95% RH), the DO630 is suitable for harsh industrial settings such as food processing plants, wastewater treatment facilities, and automotive assembly lines. Its robust construction withstands vibrations and dust, ensuring long-term reliability in demanding environments 717.

Application Areas

Industrial Automation:

 

  • Motor Control: Directly drives three-phase motor contactors in conveyor systems, pump stations, and HVAC systems, eliminating the need for external relays.
  • Process Valves: Controls solenoid valves in chemical dosing systems and water treatment plants, ensuring precise flow regulation.
  • Lighting Control: Manages high-intensity discharge (HID) lighting in warehouses and outdoor facilities, supporting energy-efficient automation.

 

Power Generation:

 

  • Thermal Power Plants: Actuates turbine bypass valves and generator circuit breakers, integrating with ABB’s REL500 protective relays for grid stability.
  • Renewable Energy: Manages solar inverter clusters and wind farm SCADA systems, providing reliable control for remote monitoring and predictive maintenance.

 

Building Automation:

 

  • HVAC Systems: Controls dampers, fans, and chiller units in commercial buildings, supporting BACnet or Modbus communication protocols.
  • Security Systems: Triggers alarms and access control devices, ensuring secure operation in industrial complexes.

Related Products

  1. ABB TU840 (3BSE008429R1): 32-channel terminal unit for quick wiring and hot-swap replacement with DO630.
  2. ABB BM820 (3BSE018159R1): Bus module enabling connection to AC 800M controllers, supports up to 16 modules per rack.
  3. ABB DO840 (3BSE020836R1): 32-channel digital output module for 24 VDC, featuring isolated design for hazardous areas.
  4. ABB AC 800M PM866 (3BSE018270R1): Redundant CPU for large Advant OCS systems, compatible with DO630 for high-speed control.
  5. ABB Control Builder M Software: Configures DO630 output parameters, diagnostics, and communication settings (Version 3.2 or higher).

Installation & Maintenance

Installation:

 

  • Mount the DO630 on a DIN rail with ≥50 mm air clearance for cooling.
  • Connect field wires to the TU840 terminal block, following relay wiring diagrams (NO/NC contact configuration).
  • Link the module to the Advant OCS bus via a bus cable, and configure output signals using Control Builder M (set response time based on load requirements, e.g., 10 ms for inductive loads).

 

Maintenance:

 

  • Use ABB’s System 800xA Condition Monitoring to track module health metrics (e.g., contact wear, power consumption trends).
  • In dusty environments, clean the module with compressed air (≤0.6 bar) every quarter to prevent dust accumulation.
  • For component replacement, ensure the TU840 is disconnected from field wiring before removing the DO630 to avoid transient currents.

Product Guarantee

The DO630 is covered by ABB’s standard 1-year warranty against manufacturing defects. It complies with global safety and environmental standards (CE, RoHS), making it suitable for diverse industrial applications. ABB’s Service Portal offers firmware updates and technical bulletins, while regional service centers provide 24/7 support for urgent issues. For large-scale projects, ABB offers Commissioning Services to ensure optimal configuration and integration with existing systems.

 

With its high-power AC output capability, robust protection features, and wide environmental tolerance, the DO630 is engineered for industrial applications requiring reliable, large-scale digital signal control in non-hazardous environments.
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