ABB DIS0006 High-Density Digital Input/Output Module(XIONGBA)

ABB DIS0006 High-Density Digital Input/Output Module(XIONGBA)

Brand Model: ABB DIS0006
Product Name: High-Density Digital Input/Output Module
Warranty: 1 year
Size: 125 mm (depth) × 119 mm (height) × 45 mm (width)
Weight: 0.22 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview

The ABB DIS0006 is a 32-channel digital I/O module designed for industrial automation systems, offering seamless integration with ABB’s S800 I/O platform and third-party controllers. Unlike standard I/O modules, the DIS0006 combines 16 digital inputs and 16 digital outputs in a single compact form factor, optimizing space in control cabinets while enabling high-density signal management. It supports 24 VDC input/output signals with galvanic isolation (500 VAC dielectric strength) and features software-configurable input filtering (2–32 ms) to mitigate noise in harsh environments like automotive plants or chemical facilities.

 

Engineered for reliability, the DIS0006 incorporates hot-swappable functionality and real-time diagnostics, including channel-specific LED indicators and fault reporting via PROFIBUS DP or Modbus TCP protocols. Its dual isolated groups (8 inputs + 8 outputs per group) ensure fail-safe operation in critical applications, such as safety interlocks or process automation. The module’s HESG440355R3 revision includes enhanced surge protection, making it suitable for high-interference environments like steel mills or offshore platforms.

Technical Specifications

Parameter Name Parameter Value
Product Model DIS0006
Manufacturer ABB
Product Type Digital Input/Output Module for Industrial Automation
I/O Channels 16 inputs + 16 outputs (2 isolated groups)
Signal Type 24 VDC (input: current-sinking NPN; output: current-source PNP)
Input Voltage Range 18–30 VDC (logic “1”), ≤5 VDC (logic “0”)
Output Voltage Range 18–30 VDC (logic “1”), ≤5 VDC (logic “0”)
Response Time ≤1 ms (filter disabled)
Galvanic Isolation 500 VAC between channels/groups and backplane
Filtering Software-selectable (2, 4, 8, 16, 32 ms)
Power Supply 24 VDC (via S800 I/O backplane)
Power Consumption ≤3.5 W
Operating Temperature -20°C to +60°C (with derating up to +70°C for short periods)
Certifications CE, UL, CSA, ATEX Zone 2 (gas), IECEx, marine approvals (ABS, DNV, GL)
Communication Protocol PROFIBUS DP, Modbus TCP, Ethernet/IP

Main Features and Advantages

Dual-Function I/O Integration: The 16-in/16-out configuration reduces hardware complexity by consolidating input and output signals into a single module, ideal for applications requiring bidirectional control (e.g., robotic welding cells or packaging lines). Dual isolated groups allow segregation of safety-critical outputs from monitoring inputs, minimizing cross-interference.

 

Enhanced Diagnostics & Protection: Real-time monitoring of channel status, short-circuit detection, and transient voltage suppression (TVS) diodes protect against surges from inductive loads. The HESG440355R3 revision improves surge tolerance by 30% compared to earlier versions, extending module lifespan in high-risk environments.

 

Modular System Compatibility: Works seamlessly with ABB’s S800 I/O Termination Units (TU840 for screw terminals, TU840V1 for spring terminals) and bus modules (BM820), supporting scalable configurations from small panels to multi-rack systems. Hot-swappable design ensures maintenance without system downtime, critical for 24/7 operations in power plants or wastewater treatment facilities.

 

Noise Immunity & Reliability: Configurable input filtering and groupwise isolation mitigate EMI/RFI from welding equipment or high-voltage motors. Certified for hazardous areas (ATEX/IECEx) and marine applications, the DIS0006 delivers stable performance in oil refineries, offshore platforms, and other challenging environments.

Application Areas

Manufacturing Automation:

 

  • Automotive Assembly: Controls robotic arm actuators (outputs) and monitors conveyor belt sensors (inputs) in body-in-white production lines, integrating with ABB’s RobotStudio for synchronized motion control.
  • Packaging Machinery: Manages solenoid valves (outputs) and product presence sensors (inputs) in food & beverage facilities, ensuring hygienic operation with IP65-rated enclosures.

 

Process Industries:

 

  • Chemical Plants: Regulates valve actuators (outputs) and tracks pressure switch statuses (inputs) in distillation columns, supporting SIL2 safety systems when paired with ABB’s Safety Builder M.
  • Pharmaceutical Production: Controls agitator motors (outputs) and monitors sterile chamber door sensors (inputs), ensuring GMP compliance for batch processes.

 

Energy & Infrastructure:

 

  • Substation Automation: Controls circuit breaker trip coils (outputs) and reads relay statuses (inputs), compatible with ABB’s REL500 series protective relays.
  • Metro Rail Systems: Manages platform screen door actuators (outputs) and monitors track switch sensors (inputs), meeting EN 50155 railway environmental standards.

Related Products

  1. ABB DI840 (3BSE020836R1): 32-channel digital input module for 24 VDC applications, compatible with the same termination units.
  2. ABB AO845 (3BSE023676R1): 8-channel analog output module for process control, complements DIS0006 in hybrid I/O systems.
  3. ABB BM820 (3BSE018159R1): Bus module enabling connection to AC 800M controllers, supports up to 16 modules per rack.
  4. ABB TU840 (3BSE008429R1): 32-channel terminal unit for quick wiring and hot-swap replacement with DIS0006.
  5. ABB Control Builder M Software: Configures DIS0006 filtering, fail-safe states, and diagnostics (Version 3.2 or higher).

Installation & Maintenance

Installation:

 

  • Mount the DIS0006 on a DIN rail with ≥50 mm air clearance for cooling.
  • Connect field wires to the TU840 terminal block, following NPN (input) and PNP (output) wiring diagrams (e.g., common cathode/anode configurations).
  • Link the module to the S800 I/O bus via a bus cable, and configure I/O signals using Control Builder M (set filtering time based on signal noise level, e.g., 8 ms for machinery with motor interference).

 

Maintenance:

 

  • Use ABB’s System 800xA Condition Monitoring to track module health metrics (e.g., channel error rates, power consumption trends).
  • In dusty environments, clean the module with compressed air (≤0.6 bar) every quarter to prevent dust accumulation.
  • For hot-swapping, ensure the TU840 is disconnected from field wiring before replacing the DIS0006 to avoid transient currents.

Product Guarantee

The DIS0006 is covered by ABB’s standard 1-year warranty against manufacturing defects. It complies with global safety and environmental standards (ATEX, IECEx, marine certifications), making it suitable for hazardous areas and offshore applications. ABB’s Service Portal offers firmware updates (latest revision R1.2 as of 2025) and technical bulletins, while regional service centers provide 24/7 support for urgent issues. For large projects, ABB offers Commissioning Services to ensure optimal configuration and integration with existing systems.

 

With its high-channel density, robust isolation, and advanced diagnostics, the DIS0006 is designed for industrial applications requiring reliable, large-scale digital signal acquisition and control in demanding environments.
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