Description

Product Overview

The ABB DI610 is a 16-channel digital input module designed for ABB’s AC 500 PLC system, ideal for mid-sized automation applications. Engineered for industrial environments, it captures binary signals from switches, sensors, and limit switches, converting them into digital data for the PLC. The module features 24 VDC input compatibility, galvanic isolation (2.5 kVrms), and configurable input filtering to suppress electrical noise, ensuring reliable signal acquisition in harsh conditions.

Its hot-swappable design allows maintenance without system shutdown, while LED indicators provide real-time channel status. The DI610 supports both sink (NPN) and source (PNP) input configurations, adapting to diverse field wiring standards. It integrates seamlessly with ABB’s Control Builder M software, enabling quick setup of input parameters and diagnostic alerts, making it suitable for manufacturing lines, packaging systems, and process control networks.

Technical Specifications

Parameter Name	Parameter Value
Product Model	DI610
Manufacturer	ABB
Product Type	Digital Input Module for AC 500 PLC System
Input Channels	16 (isolated, 24 VDC)
Input Voltage Range	16–30 VDC (logic “1”), ≤5 VDC (logic “0”)
Input Current	4 mA (per channel at 24 VDC)
Response Time	≤2 ms (with filtering disabled)
Galvanic Isolation	2.5 kVrms between channels/system ground
Filtering	Software-configurable (1, 2, 4, 8, 16 ms)
Power Supply	24 VDC (via backplane from PLC)
Current Consumption	≤70 mA (module only)
Operating Temperature	-20°C to +60°C
Storage Temperature	-40°C to +85°C
Physical Dimensions	36 mm (width) × 100 mm (height) × 110 mm (depth)
Weight	0.25 kg
Certifications	CE, UL, CSA, ATEX (Zone 2), IECEx

Main Features and Advantages

Flexible Input Configuration: The DI610 supports both sink and source input types, eliminating the need for external converters. Its removable terminal block (TB610) with screw connections simplifies wiring, reducing installation time. This flexibility makes it suitable for retrofitting older systems or integrating with diverse sensor types (e.g., proximity switches, limit switches).

Robust Noise Immunity: With 2.5 kVrms galvanic isolation and configurable input filtering, the module resists EMI/RFI interference in industrial settings. For example, in printing presses with high-voltage motors or packaging lines with frequent voltage spikes, the DI610 ensures stable signal transmission without false inputs.

Real-Time Diagnostics: LED indicators for each channel show input status (ON/OFF) and fault conditions (e.g., short circuit, open circuit). Diagnostic data is sent to the PLC, enabling proactive maintenance. ABB’s Condition Monitoring tools can leverage this data to predict component wear, reducing unplanned downtime by up to 20%.

Modular System Integration: As part of the AC 500 PLC family, the DI610 connects to PM5xx controllers via Ethernet POWERLINK or CANopen, supporting distributed I/O configurations. It allows up to 16 modules per rack, expandable to 8 racks for larger systems, making it suitable for mid-sized factories or municipal water treatment plants.

Application Areas

Manufacturing Automation:

Food & Beverage: Monitors conveyor belt sensors, safety gates, and filling machine status, supporting hygienic design requirements (stainless steel enclosures optional).
Packaging: Reads proximity sensors on labelers and carton sealers, synchronizing with ABB’s robotics for precise cycle control.

Process Industries:

Water Treatment: Tracks level switches in reservoirs and pump start/stop signals, integrating with SCADA systems for automated water distribution.
Chemical Mixing: Monitors valve positions and agitator run states in batch reactors, ensuring process consistency.

Energy & Utilities:

Building Automation: Controls HVAC system status (fan on/off, damper positions) in commercial buildings, interfacing with BMS via Modbus RTU.
Renewable Energy: Monitors solar panel tracker limit switches and wind turbine brake states, supporting remote monitoring via ABB’s Ability™ Cloud.

Installation and Maintenance

Installation:

Mount the module on a DIN rail in a control cabinet, leaving 25 mm clearance for airflow.
Connect field wires to the TB610 terminal block, following sink/source wiring diagrams in the user manual.
Link the module to the AC 500 backplane via bus connectors, then configure inputs (filtering, fail-safe states) using Control Builder M.

Maintenance:

Regularly check LED indicators for channel faults. Hot-swap faulty modules during operation to avoid production interruptions.
In dusty environments, clean the module with compressed air (≤0.5 bar) every 6 months.
Update firmware annually via ABB’s Software Manager to access new features. ABB’s remote support tools allow offsite diagnostics, reducing service costs.

Product Guarantee

ABB warrants the DI610 against defects for 1 year. The module meets CE, UL, CSA, and ATEX/IECEx standards for safety and environmental compliance. ABB’s global service network provides 24/7 technical support, with optional service contracts offering priority spare parts and training (e.g., AC 500 programming courses).

Designed for reliability and ease of use, the ABB DI610 delivers robust digital input capabilities for mid-range automation systems, balancing performance with cost-effectiveness in manufacturing and process control applications.

HS:7326909000

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB DI610 Digital Input Module for AC 500 PLC System(XIONGBA)