Description

Product Overview

The ABB DCP10 is a high-performance central processing unit (CPU) module designed for ABB’s Freelance 2000 distributed control system (DCS). Engineered for mission-critical industrial automation, the DCP10 serves as the core controller for real-time data processing, complex control strategies, and system integration in energy, oil & gas, and process manufacturing sectors. As part of ABB’s Hartmann & Braun Digimatik series, this module combines dual-core 32-bit PowerPC processing with 2 GB RAM and 4 GB flash memory, delivering superior computational power for large-scale industrial applications .

Key functionalities include multi-protocol communication (Modbus RTU, Profibus DP, Ethernet/IP) and advanced control algorithms, supporting SCADA integration, predictive maintenance, and MES coordination. Its DIN rail-mountable design (22.9 cm width × 33.0 cm depth) ensures space efficiency in control cabinets, while the 24 VDC power supply guarantees stable operation in harsh environments (-25°C to +70°C). The DCP10 also features hot-swappable capabilities and redundant I/O network processing, minimizing downtime in continuous industrial operations .

In industrial automation, the DCP10 plays a pivotal role in modernizing legacy systems by enabling interoperability with newer Ethernet-based devices. For example, it can interface with ABB’s S800 I/O modules to monitor and control production lines, enhancing operational efficiency and reducing maintenance costs. This versatility makes it an ideal solution for upgrading aging infrastructure while maintaining compatibility with existing ABB systems .

Technical Specifications

Parameter Name	Parameter Value
Product Model	DCP10
Manufacturer	ABB
Product Type	CPU Module for Freelance 2000 DCS
Processor	Dual-core 32-bit PowerPC
Memory	2 GB RAM, 4 GB flash
Communication Protocols	Modbus RTU, Profibus DP, Ethernet/IP, CAN (via optional modules)
Interface	2× Ethernet, 1× RS-232, 1× Profibus DP
Power Supply	24 VDC ±15%
Current Consumption	≤15 W
Data Rate	Up to 100 Mbps (Ethernet)
Operating Temperature	-25°C to +70°C
Physical Dimensions	22.9 cm (width) × 33.0 cm (depth) × 5.1 cm (height)
Weight	1.8 kg
Certifications	CE, UL, CSA, TÜV, ISO 9001, ISO 14001

Main Features and Advantages

High Processing Performance: The DCP10’s dual-core PowerPC processor and 2 GB RAM enable real-time execution of complex control algorithms, making it suitable for high-speed manufacturing processes or energy-intensive applications. Its floating-point unit (FPU) enhances computational accuracy for precise process optimization, while the 4 GB flash memory supports large-scale program storage and data logging .

Modular Connectivity: With native support for Ethernet/IP and Profibus DP, the DCP10 interfaces seamlessly with ABB’s S800 I/O modules and third-party devices. Optional CAN or Modbus RTU modules expand connectivity to legacy systems, enabling hybrid control solutions. Dual Ethernet ports facilitate redundant network configurations, ensuring uninterrupted data flow in critical environments .

Rugged Reliability: Built to withstand IP20-rated environmental conditions, the module resists dust, vibrations, and electromagnetic interference. Its hot-swappable design allows maintenance without system downtime, while redundant I/O network processing (via optional modules) ensures fail-safe operation in mission-critical applications like offshore platforms or power plants .

Cost-Effective Modernization: By extending the lifespan of legacy Freelance 2000 systems, the DCP10 minimizes capital expenditure while delivering advanced monitoring capabilities. For example, it can integrate with ABB’s Ability™ Condition Monitoring to predict equipment failures and optimize maintenance schedules, reducing unplanned downtime by up to 30% .

User-Friendly Configuration: ABB’s Control Builder F software simplifies programming and diagnostics, reducing commissioning time by 20%. The module’s LED indicators provide real-time status updates for power, communication links, and protocol errors, streamlining troubleshooting. Firmware updates are supported via Ethernet, ensuring compatibility with future industrial standards .

Application Areas

Process Industries:

Oil & Gas: Controls distributed systems in offshore platforms, integrating with ABB’s ACS880 drives for pump and compressor management. Monitors safety-critical processes via Profibus DP, ensuring compliance with API standards .
Chemical Manufacturing: Manages batch processes with S800 I/O modules, optimizing reaction kinetics and reducing material waste. Supports redundant communication for fail-safe shutdown systems .

Energy Management:

Power Generation: Coordinates with ABB’s REF615 protection relays to optimize power grid stability and renewable energy integration. Enables remote SCADA monitoring via Ethernet/IP, enhancing grid resilience .
Water Treatment: Manages wastewater treatment plants by synchronizing pump control and chemical dosing systems. Integrates with ABB’s i-bus® KNX system for energy-efficient facility management .

Industrial Automation:

Automotive Assembly: Integrates with S800 I/O modules to synchronize robotic arms and conveyor belts, improving production line throughput by 15%. Supports real-time quality control via Ethernet-based vision systems .
Packaging: Monitors filling and labeling machines via Modbus RTU, enabling dynamic adjustments for product changeovers. Interfaces with HMIs for operator-friendly recipe management .

Installation and Maintenance

Installation:

Mount the DCP10 on a DIN rail using standard clips, ensuring 20 mm clearance for heat dissipation.
Connect 24 VDC power and Profibus DP/Ethernet cables. Use shielded cables to minimize interference.
Configure protocols and I/O settings via ABB’s Control Builder F software. Verify firmware compatibility with existing system versions .

Maintenance:

Regularly inspect LED indicators for communication errors. Replace faulty modules using hot-swap functionality to avoid downtime.
Clean the module’s surface with a dry cloth and check terminal connections in high-vibration environments.
Update firmware annually to support new protocols and security patches. ABB’s Ability™ Remote Support offers remote diagnostics and troubleshooting, reducing onsite service costs by 40% .

Product Guarantee

ABB provides a 1-year warranty for the DCP10, covering defects in materials and workmanship. The module meets CE, UL, and ISO 14001 standards for environmental and operational reliability. ABB’s global service network offers 24/7 technical support, spare parts, and training to ensure optimal performance. For critical applications, ABB’s Ability™ Condition Monitoring can predict potential failures, reducing unplanned downtime and maintenance costs .

By combining dual-core processing power with modular connectivity, the ABB DCP10 delivers a future-proof solution for industrial automation, ensuring seamless integration with modern control systems while extending the lifecycle of legacy infrastructure.

HS:7326909000

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB DCP10 CPU Module for Freelance 2000 DCS(XIONGBA)