Description
ABB COM0002 is a high-performance industrial communication module designed for seamless integration within ABB’s automation ecosystems, particularly in power distribution and process control applications. As part of the Synpol D system and the 615 protection and control series, this module serves as a critical interface for real-time data exchange between field devices, controllers, and higher-level systems. With its advanced protocol support, rugged design, and compliance with international standards, the COM0002 is ideal for applications requiring reliable communication in harsh industrial environments such as power plants, oil refineries, and smart substations.
The COM0002 supports IEC 61850 and IEC 60870-5-104 communication protocols1122, enabling interoperability with modern substation automation systems and SCADA networks. It features dual Ethernet ports for redundant communication paths and RS-485/RS-232 interfaces for legacy device connectivity713. The module operates on 24V DC power supply and offers IP65-rated protection against dust and water ingress722, ensuring reliable performance in extreme conditions. Its compact form factor (200 mm × 150 mm × 50 mm) and DIN rail mounting design simplify installation in space-constrained control cabinets713.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | COM0002 |
Manufacturer | ABB |
Product Type | Industrial Communication Module |
Communication Protocols | IEC 61850, IEC 60870-5-104, Modbus TCP/IP, Ethernet/IP |
Interfaces | 2× Ethernet (10/100 Mbps), 2× RS-485, 1× RS-232 |
Power Supply | DC 24V (±10%), ≤10W power consumption |
Operating Temperature | -25°C to +70°C |
Protection Class | IP65 (dustproof and water-resistant) |
Physical Dimensions | 200 mm (width) × 150 mm (height) × 50 mm (depth) |
Weight | 1.5 kg |
Certifications | CE, UL, IEC 61850-3 |
Main Features and Advantages
IEC 61850 Compliance: The COM0002 supports the IEC 61850 standard for substation automation, enabling seamless integration with modern digital substations and advanced grid management systems. This ensures interoperability with IEDs (Intelligent Electronic Devices) and reduces wiring complexity through process bus communication1117.
Multi-Protocol Connectivity: With support for IEC 60870-5-104, Modbus TCP/IP, and Ethernet/IP, the module bridges legacy and modern systems, facilitating real-time data exchange between PLCs, HMIs, and SCADA platforms722. Its dual Ethernet ports enable redundant communication paths for high-availability applications.
Rugged Industrial Design: Engineered with an IP65-rated enclosure and wide temperature range (-25°C to +70°C), the COM0002 withstands harsh environmental conditions, making it suitable for marine, offshore, and manufacturing environments722. Its robust construction includes surge protection and EMC immunity for reliable operation in electrically noisy settings.
Flexible Configuration: The module supports GSDML (General Station Description Markup Language) files for easy device configuration and integration with third-party systems7. Its plug-and-play design simplifies installation, while intuitive LED indicators provide real-time status monitoring.
High-Speed Data Handling: The COM0002 processes data at 10/100 Mbps speeds, ensuring low-latency communication for time-critical applications such as power system protection and control13. It also supports IEEE 1588 v2 for precise time synchronization in distributed systems17.
Application Areas
Power Generation and Distribution: The COM0002 is widely used in power plants and substations for monitoring generator status, grid stability, and energy distribution. Its IEC 61850 support enables integration with digital substations, optimizing grid reliability and efficiency1117.
Oil and Gas: In offshore platforms and refineries, the module facilitates real-time monitoring of process parameters, safety systems, and equipment health. Its IP65 rating and marine-grade design ensure reliable performance in corrosive and high-moisture environments22.
Industrial Automation: For manufacturing plants and logistics systems, the COM0002 connects PLCs, robots, and AGVs (Automated Guided Vehicles) to centralized control systems, enabling synchronized motion control and predictive maintenance713.
Transportation Infrastructure: The module is used in railway signaling systems and smart transportation networks to ensure seamless communication between trains, traffic controllers, and monitoring stations22.
HVAC and Building Automation: In commercial buildings and data centers, the COM0002 monitors and controls heating, ventilation, and air conditioning systems, optimizing energy efficiency and occupant comfort7.
Related Products
- PM864A 3BSE050198R1: A control processor module for ABB’s AC 800M system, providing advanced processing power for complex automation tasks, often paired with the COM0002 for integrated control solutions12.
- CI854A 3BSE030220R1: A PROFIBUS DP interface module, complementing the COM0002 in hybrid automation architectures with legacy device connectivity12.
- CPU0002: A industrial control processor module offering high-speed processing for real-time data handling, compatible with the COM0002 in distributed control systems16.
- RTU582-S 1SAP281200R0001: A safety I/O terminal unit, providing secure input/output connections for safety-critical applications, often used alongside the COM0002 in power generation and process industries5.
- REX615 3BSE088609R1: A feeder protection and control relay supporting IEC 61850, which can be integrated with the COM0002 for substation automation17.
Installation and Maintenance
Installation Preparation:
Ensure the power supply matches the COM0002’s requirements (24V DC) and the environment meets its operating conditions (temperature: -25°C to +70°C; altitude: ≤2000m). Mount the module on a DIN rail using the TP867 baseplate (required for Synpol D systems), securing Ethernet, RS-485, and power connections. Configure the module via ABB Control Builder M, assigning communication parameters and protocol settings according to the system topology1217.
Ensure the power supply matches the COM0002’s requirements (24V DC) and the environment meets its operating conditions (temperature: -25°C to +70°C; altitude: ≤2000m). Mount the module on a DIN rail using the TP867 baseplate (required for Synpol D systems), securing Ethernet, RS-485, and power connections. Configure the module via ABB Control Builder M, assigning communication parameters and protocol settings according to the system topology1217.
Maintenance Advice:
Regularly inspect the module’s status indicators to detect 异常. Clean dust from the enclosure to maintain thermal performance. For firmware updates, use ABB’s official tools to avoid system downtime. In case of persistent communication issues, consult the troubleshooting guide or contact ABB’s technical support for diagnostic assistance. Replace the module if physical damage or irreparable faults occur, ensuring compatibility with the COM0002 B or other related products722.
Regularly inspect the module’s status indicators to detect 异常. Clean dust from the enclosure to maintain thermal performance. For firmware updates, use ABB’s official tools to avoid system downtime. In case of persistent communication issues, consult the troubleshooting guide or contact ABB’s technical support for diagnostic assistance. Replace the module if physical damage or irreparable faults occur, ensuring compatibility with the COM0002 B or other related products722.
Product Guarantee
ABB stands behind the COM0002 with a 1-year warranty covering defects in materials and workmanship. The module undergoes rigorous testing to ensure compliance with IEC 61850 and other industrial standards, and ABB’s global support network provides prompt technical assistance for installation, configuration, and repairs. By choosing the COM0002, customers gain access to ABB’s decades of expertise in industrial communication, ensuring long-term reliability and performance.
HS:7326909000
Contact info
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