+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB CI868K01-eA is a high-performance communication interface module designed for industrial automation systems, specifically engineered to enable seamless integration of multi-protocol communication within ABB’s AC 800M controller family. As a critical component of the System 800xA architecture, this module serves as a bridge between field devices, PLCs, DCS systems, and higher-level control platforms, ensuring reliable data exchange across complex industrial networks. With its advanced protocol support, redundant capabilities, and rugged design, the ABB CI868K01-eA is ideal for applications requiring high-speed, real-time communication in harsh environments.
The module supports a wide range of industrial protocols, including IEC 61850-Ed1 (for power systems), PROFINET, Ethernet/IP, and Modbus TCP, making it versatile for diverse automation setups. It features dual RJ45 Ethernet ports with auto-negotiation for 10/100/1000 Mbps connectivity, allowing both single and redundant network configurations to minimize downtime. Designed for industrial resilience, the CI868K01-eA operates reliably across a wide temperature range (-40°C to +70°C) and complies with CE, UL, and CSA certifications, ensuring compatibility with global standards. Its compact form factor (59 mm width) and hot-swap capability further enhance its suitability for space-constrained control cabinets.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | CI868K01-eA |
| Manufacturer | ABB |
| Product Type | Communication Interface Module |
| Communication Protocols | IEC 61850-Ed1, PROFINET, Ethernet/IP, Modbus TCP, OPC UA (optional) |
| Interface Type | 2× RJ45 Ethernet (10/100/1000 Mbps, auto-adaptive) |
| Power Supply | DC 24V (±10%), 8-12W power consumption |
| Operating Temperature | -40°C to +70°C |
| Protection Class | IP20 (suitable for indoor control cabinets) |
| Redundancy Support | Dual Ethernet interface redundancy, PROFINET ring topology (with switch) |
| Certifications | CE, UL, CSA, PROFINET Conformance, OPC UA Compliance |
| Physical Dimensions | 59 mm (width) × 185 mm (height) × 127.5 mm (depth) |
| Weight | 0.535 kg |
Main Features and Advantages
Multi-Protocol Flexibility: The ABB CI868K01-eA supports a comprehensive set of industrial protocols, enabling seamless integration of legacy and modern systems. Its IEC 61850-Ed1 compliance makes it particularly suitable for power generation and distribution applications, while PROFINET and Ethernet/IP support caters to manufacturing and process automation. This versatility reduces the need for multiple communication gateways, simplifying system architecture and lowering costs.
High Reliability: Built with dual Ethernet ports and redundant configuration options, the module ensures continuous operation even in the event of a single-point failure. Its hard real-time communication (microsecond-level synchronization) and electromagnetic interference (EMI) resistance make it reliable for critical applications like motion control and process automation. The built-in watchdog mechanism and status indicator lights (PWR, LINK, ACT, ERR) further enhance diagnostic capabilities, allowing quick identification of faults.
Industrial IoT Integration: With native OPC UA support, the CI868K01-eA facilitates secure data exchange with cloud platforms and analytics tools, enabling predictive maintenance and remote monitoring. This feature aligns with Industry 4.0 initiatives, empowering users to optimize operations through data-driven insights.
Ease of Use: The module is configured via ABB Control Builder M software, which supports GSDML files for PROFINET slave setup. Its plug-and-play design and online firmware updates minimize downtime during system upgrades, while the compact form factor and tool-free installation reduce deployment complexity.
Application Areas
Power Systems: The ABB CI868K01-eA plays a pivotal role in substation automation, connecting intelligent electronic devices (IEDs) and SCADA systems via IEC 61850-Ed1. It ensures reliable communication between protection relays, meters, and control systems, enhancing grid stability and efficiency.
Manufacturing and Process Automation: In production lines, the module enables real-time coordination between PLCs, robots, and sensors using PROFINET and Ethernet/IP. It supports high-speed data transmission for motion control applications, such as precision machinery and automotive assembly lines.
Energy Management: For renewable energy installations, the CI868K01-eA integrates inverters, smart meters, and energy storage systems into a centralized DCS, optimizing power distribution and monitoring. Its Modbus TCP compatibility allows seamless integration with third-party devices.
Smart Factories: By enabling OPC UA-based IIoT connectivity, the module bridges operational technology (OT) and information technology (IT) systems, facilitating digital twin implementations and remote diagnostics. This is critical for achieving predictive maintenance and optimizing overall equipment effectiveness (OEE).
Related Products
- CI867A: A single-channel Modbus TCP communication module for simpler automation setups, often used alongside the CI868K01-eA in hybrid network architectures.
- AI845 3BSE023675R1: An analog input module for collecting sensor data, complementing the CI868K01-eA in process monitoring applications.
- TP867 Baseplate: Required for mounting the CI868K01-eA, providing electrical connections to the AC 800M controller 背板.
- AC 800M CPU Modules: Central processing units that work with the CI868K01-eA to execute control logic and manage communication traffic.
- AI835 3BSE008520R1: A thermocouple input module for temperature monitoring, often paired with the CI868K01-eA in energy and HVAC systems.
Installation and Maintenance
Installation Preparation:
Ensure the power supply is disconnected and the environment meets the CI868K01-eA’s operating requirements (temperature: -40°C to +70°C; altitude: ≤2000m). Mount the module on a DIN rail using the TP867 baseplate, ensuring secure Ethernet and power connections. Configure the module via ABB Control Builder M, assigning IP addresses and protocol settings according to the network topology.
Ensure the power supply is disconnected and the environment meets the CI868K01-eA’s operating requirements (temperature: -40°C to +70°C; altitude: ≤2000m). Mount the module on a DIN rail using the TP867 baseplate, ensuring secure Ethernet and power connections. Configure the module via ABB Control Builder M, assigning IP addresses and protocol settings according to the network topology.
Maintenance Advice:
Regularly inspect the module’s status indicator lights to detect 异常. Clean dust from the surface to maintain optimal thermal performance. For firmware updates, use the online upgrade feature to avoid system downtime. In case of persistent errors, consult the troubleshooting guide or contact ABB’s technical support for assistance.
Regularly inspect the module’s status indicator lights to detect 异常. Clean dust from the surface to maintain optimal thermal performance. For firmware updates, use the online upgrade feature to avoid system downtime. In case of persistent errors, consult the troubleshooting guide or contact ABB’s technical support for assistance.
Product Guarantee
ABB stands behind the CI868K01-eA with a 1-year warranty covering defects in materials and workmanship. The module undergoes rigorous testing to ensure compliance with industry standards, and ABB’s global support network provides prompt technical assistance for installation, configuration, and repairs. By choosing the CI868K01-eA, customers gain access to ABB’s decades of expertise in industrial automation, ensuring long-term reliability and performance.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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