+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB CI858K01 3BSE018135R1 is a high – performance drive bus interface module, playing a crucial role within the ABB AC 800M controller family. This module is specifically engineered to enable seamless and efficient communication between the AC 800M controllers and ABB’s diverse range of drive systems. It serves as a linchpin in industrial automation setups, ensuring stable and rapid data flow, which in turn optimizes the overall performance of ABB’s automation solutions.
The ABB CI858K01 3BSE018135R1 is a high – performance drive bus interface module, playing a crucial role within the ABB AC 800M controller family. This module is specifically engineered to enable seamless and efficient communication between the AC 800M controllers and ABB’s diverse range of drive systems. It serves as a linchpin in industrial automation setups, ensuring stable and rapid data flow, which in turn optimizes the overall performance of ABB’s automation solutions.
With support for the ABB – specific drive bus protocol, the CI858K01 3BSE018135R1 can achieve a high – speed transmission rate of 8 mbit/s. This allows for quick and accurate control commands to be sent to and from the drives, enhancing the responsiveness of the overall system. It supports both master and slave communication modes, providing flexibility in system design. For instance, in a large – scale industrial plant with multiple drives, the module can act as a master, coordinating the operation of slave drives connected to it. The module is powered by the processor unit via the CEX – bus, eliminating the need for an additional external power source, simplifying the installation process.
The CI858K01 3BSE018135R1 also features hot – swap capability. This means that in the event of a module malfunction, it can be replaced without shutting down the entire system, significantly reducing maintenance downtime. This is particularly valuable in industries where continuous operation is critical, such as power generation and manufacturing.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | CI858K01 3BSE018135R1 |
| Manufacturer | ABB |
| Product Type | Drive Bus Interface Module |
| Communication Protocol | ABB Drive Bus |
| Master/Slave Support | Master/Slave |
| Transmission Speed | 8 mbit/s |
| Redundancy | None (Line/Module) |
| Hot Swap | Yes |
| Max Units on CEX Bus | 2 |
| Power Supply | Powered by CEX – bus (from processor unit) |
| Dimensions (H x W x D) | 185 mm x 59 mm x 127.5 mm |
| Weight | 700 g (including base) |
| Operating Temperature | +5 °C to +55 °C |
| Storage Temperature | – 40 °C to +70 °C |
| Relative Humidity | 5 – 95% non – condensing |
| Protection Class | IP20 (compliant with EN 60529, IEC 529) |
| Certifications | CE, RoHS, WEEE compliant; Marine certifications (ABS, BV, DNV – GL, LR) |
| Connector Type | Standard connectors for drive bus communication |
Main Features and Advantages
High – speed Communication: With an 8 mbit/s transmission speed, the CI858K01 3BSE018135R1 ensures rapid data transfer between the controller and drives. This high – speed communication is essential for applications that require real – time control, such as in high – speed manufacturing processes or precise motion control systems.
High – speed Communication: With an 8 mbit/s transmission speed, the CI858K01 3BSE018135R1 ensures rapid data transfer between the controller and drives. This high – speed communication is essential for applications that require real – time control, such as in high – speed manufacturing processes or precise motion control systems.
Flexible Communication Modes: Supporting both master and slave communication, the module can be configured according to the specific needs of the automation system. This flexibility allows for seamless integration into various industrial setups, whether it’s a simple system with a few drives or a complex network of interconnected devices.
Hot – swap Capability: In case of a module failure, the hot – swap feature enables immediate replacement without system shutdown. This minimizes downtime, which is crucial in industries where any interruption in production can lead to significant losses, such as in the oil and gas or automotive manufacturing sectors.
Simplified Installation: Since it is powered by the CEX – bus from the processor unit, there is no need for an additional external power source. This simplifies the installation process, reducing wiring complexity and the potential for installation errors.
Reliable in Harsh Environments: With an operating temperature range of +5 °C to +55 °C and resistance to humidity, the module can function reliably in a variety of industrial environments. Its IP20 protection class shields it from dust and other small particles, ensuring long – term performance.
Application Areas
Manufacturing Industry: In manufacturing plants, the CI858K01 3BSE018135R1 is used to connect robotic arms, conveyor belts, and other automated machinery to the AC 800M controller. For example, in an automotive assembly line, it can control the speed and operation of conveyor belts that transport car parts, ensuring smooth and synchronized production.
Manufacturing Industry: In manufacturing plants, the CI858K01 3BSE018135R1 is used to connect robotic arms, conveyor belts, and other automated machinery to the AC 800M controller. For example, in an automotive assembly line, it can control the speed and operation of conveyor belts that transport car parts, ensuring smooth and synchronized production.
Power Generation: In power plants, the module plays a key role in controlling the operation of generators and other electrical equipment. It can communicate with variable – speed drives that adjust the speed of pumps and fans, optimizing energy consumption and ensuring stable power generation.
Paper and Pulp Industry: In paper mills, the CI858K01 3BSE018135R1 is used to interface with drives that control the movement of paper through various stages of the production process, from pulping to finishing. It helps in maintaining consistent paper quality by accurately controlling the speed and tension of the paper – making machinery.
Oil and Gas: In the oil and gas industry, the module is used to connect pumps, compressors, and other critical equipment to the control system. It enables real – time monitoring and control of these devices, ensuring safe and efficient operation in harsh offshore or onshore environments.
Related Products
- AC 800M Controller: The central processing unit of the ABB 800xA system, which the CI858K01 3BSE018135R1 interfaces with. Different models of AC 800M controllers vary in processing power and memory, but all are compatible with the CI858K01 for enhanced drive system communication.
- CI857K01: Another communication interface module from ABB. While the CI858K01 focuses on drive bus communication, the CI857K01 is more oriented towards other types of communication, such as INSUM – related communication, and they can be used in combination in complex industrial automation systems.
- NAIO – 03: An analogue I/O extension module that can be connected to the CI858 – supported I/O channel. It contains 2 current or voltage inputs and 2 current outputs and is useful for applications that require analogue signal processing, such as in temperature or pressure monitoring systems.
- NBIO – 21: A basic I/O unit that can be integrated with the CI858’s I/O channel. It has 3 digital inputs, 2 analogue inputs, 2 digital outputs, and 2 analogue outputs, and is suitable for a wide range of general – purpose I/O applications in industrial processes.
- Branching Unit (ND BU): When more than one ABB drive is connected to the CI858, a branching unit is needed. It enables the construction of a logical bus with a physical star topology, allowing for the connection of multiple drives to the CI858 module.
Installation and Maintenance
Installation Preparation:
Before installing the CI858K01 3BSE018135R1, make sure the AC 800M controller system is powered off. Check the compatibility of the module with the existing controller version and the CEX – bus. The module should be installed in an area that meets the environmental requirements, such as temperature (+5 °C to +55 °C) and humidity (5 – 95% non – condensing). Mount the module securely on the DIN rail using the appropriate brackets. Connect the drive bus cables to the standard connectors on the module, ensuring proper cable routing to avoid interference. Once physically installed, power on the system and configure the module settings using ABB’s Control Builder M software. This includes setting the communication protocol, master/slave mode, and any other relevant parameters.
Installation Preparation:
Before installing the CI858K01 3BSE018135R1, make sure the AC 800M controller system is powered off. Check the compatibility of the module with the existing controller version and the CEX – bus. The module should be installed in an area that meets the environmental requirements, such as temperature (+5 °C to +55 °C) and humidity (5 – 95% non – condensing). Mount the module securely on the DIN rail using the appropriate brackets. Connect the drive bus cables to the standard connectors on the module, ensuring proper cable routing to avoid interference. Once physically installed, power on the system and configure the module settings using ABB’s Control Builder M software. This includes setting the communication protocol, master/slave mode, and any other relevant parameters.
Maintenance Recommendations:
Regularly monitor the module’s performance using the built – in diagnostic tools in the Control Builder M software. Check for any communication errors, abnormal power consumption, or overheating issues. Update the firmware of the CI858K01 3BSE018135R1 regularly to benefit from the latest features, security patches, and performance improvements provided by ABB. In case of a module failure, utilize the hot – swap feature to replace the faulty module without disrupting system operations. Keep the module and its surrounding area clean to prevent dust accumulation, which could affect its performance. Periodically inspect the drive bus cables for any signs of wear or damage.
Regularly monitor the module’s performance using the built – in diagnostic tools in the Control Builder M software. Check for any communication errors, abnormal power consumption, or overheating issues. Update the firmware of the CI858K01 3BSE018135R1 regularly to benefit from the latest features, security patches, and performance improvements provided by ABB. In case of a module failure, utilize the hot – swap feature to replace the faulty module without disrupting system operations. Keep the module and its surrounding area clean to prevent dust accumulation, which could affect its performance. Periodically inspect the drive bus cables for any signs of wear or damage.
Product Warranty
The ABB CI858K01 3BSE018135R1 comes with a 1 – year warranty. ABB stands firmly behind the quality of this product, covering any manufacturing defects that may occur during this period. In the unlikely event of a problem, ABB’s global network of authorized service centers is ready to provide support. Our technical experts are available 24/7 to offer remote diagnostics and guidance. If a replacement is necessary, ABB ensures a prompt delivery of a new module, minimizing downtime for your industrial operations. We are committed to ensuring that your investment in the CI858K01 3BSE018135R1 remains a reliable and efficient part of your automation system.
The ABB CI858K01 3BSE018135R1 comes with a 1 – year warranty. ABB stands firmly behind the quality of this product, covering any manufacturing defects that may occur during this period. In the unlikely event of a problem, ABB’s global network of authorized service centers is ready to provide support. Our technical experts are available 24/7 to offer remote diagnostics and guidance. If a replacement is necessary, ABB ensures a prompt delivery of a new module, minimizing downtime for your industrial operations. We are committed to ensuring that your investment in the CI858K01 3BSE018135R1 remains a reliable and efficient part of your automation system.
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