ABB BRC410 Bridge Controller Module(XIONGBA)

ABB BRC410 Bridge Controller Module(XIONGBA)

Price:$2087.025

Brand Model: ABB BRC410
Product Name: Bridge Controller Module
Warranty: 1 year
Size: 358.14 mm (W) x 71.12 mm (H) x 271.78 mm (D)
Weight: 0.5 kg
Origin: Sweden
Inventory: Spot/Futures
Delivery Time: Goods in stock will be dispatched within 3 days after payment
Order Time: Goods will be dispatched within one month after payment

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Description

ABB BRC410 Product Description

Product Overview

The ABB BRC410 is a high-performance bridge controller module designed for industrial automation systems, specifically optimized for ABB’s Symphony Plus DCS platform. As part of the HR Series, it serves as a critical component for seamless integration of distributed control systems (DCS) and third-party devices, enabling real-time data exchange and advanced process optimization.

 

The ABB BRC410 features a 32-bit ColdFire processor (160 MHz) and 2 MB NVRAM, supporting up to 30,000 function blocks for complex control logic. It offers dual communication channels with Modbus TCP/IP and Ethernet/IP connectivity, allowing integration with PLCs, HMIs, and intelligent electronic devices (IEDs). With a compact design (358.14 mm x 71.12 mm x 271.78 mm) and DIN rail mounting, it is ideal for space-constrained control cabinets. The module includes built-in surge protection and EMC compliance, ensuring reliable operation in harsh industrial environments with an operating temperature range of -20°C to +60°C and IP54 protection rating.

 

Engineered for scalability, the BRC410 supports simultaneous connectivity to HR Series, SD Series, and S800 I/O subsystems, making it suitable for large-scale process control applications. It also provides hot-swappable functionality, allowing module replacement without system downtime. The embedded Harmony Gateway Software enables seamless protocol conversion and remote configuration, reducing maintenance costs and improving operational efficiency.

Technical Specifications

Parameter Name Parameter Value
Product Model BRC410
Manufacturer ABB
Product Type Bridge Controller Module
Processor 160 MHz ColdFire 32-bit
Memory 2 MB NVRAM, 128 KB RAM
Communication Protocols Modbus TCP/IP, Ethernet/IP, Profibus DP
I/O Connectivity Supports HR Series, SD Series, and S800 I/O subsystems
Power Supply 24 V DC ±10%
Power Consumption ≤5 W
Operating Temperature -20°C to +60°C
Protection Rating IP54
Dimensions 358.14 mm (W) x 71.12 mm (H) x 271.78 mm (D)
Weight 0.5 kg
Compliance Standards IEC 61131-2, CE, UL

Main Features and Advantages

  • High Performance Processing: The BRC410 delivers 10x faster execution compared to previous generations (e.g., MFP01/02), handling up to 30,000 function blocks for complex control algorithms in power generation, chemical processing, and oil/gas applications 114.
  • Multi-Protocol Connectivity: Supports Modbus TCP/IP, Ethernet/IP, and Profibus DP, enabling seamless integration with diverse automation systems. Its Modbus TCP interface allows direct communication with third-party devices, such as PLCs and SCADA systems, without additional gateways 27.
  • Scalable I/O Architecture: Simultaneously supports HR Series, SD Series, and S800 I/O subsystems, providing flexibility for small-scale and large-scale industrial processes. This scalability reduces hardware redundancy and simplifies system expansion 1318.
  • Hot-Swap Capability: Modules can be replaced without system shutdown, ensuring continuity in mission-critical operations. This feature minimizes downtime and enhances operational reliability 17.
  • Remote Configuration: Embedded Harmony Gateway Software enables remote firmware updates, diagnostics, and protocol conversion (e.g., RS-232/RS-485 to Ethernet), reducing maintenance costs and improving response times 718.

Application Areas

  • Power Generation: Manages turbine control, generator monitoring, and grid synchronization in thermal and renewable energy plants. The BRC410 ensures real-time data exchange between DCS systems and protective relays, enhancing grid stability 1430.
  • Oil and Gas: Optimizes wellhead pressure control, pipeline monitoring, and refinery processes. Its Modbus TCP connectivity facilitates integration with field devices like flow meters and safety systems, ensuring compliance with environmental regulations 714.
  • Chemical Processing: Controls batch reactors, distillation units, and quality assurance systems. The BRC410’s high processing speed and scalability support complex recipes and real-time analytics for efficient production 113.
  • Water Treatment: Manages pump and valve operations in wastewater treatment plants. Its hot-swappable design allows maintenance without disrupting filtration or disinfection processes 111.
  • Manufacturing: Drives CNC machines, conveyor belts, and robotic arms in automotive and electronics production. The BRC410 ensures precise motion control and synchronization, improving production efficiency 1725.

Related Products

  • ABB BRC400: Lower-cost alternative with similar functionality but limited to Modbus RTU communication. Ideal for smaller-scale applications requiring basic control logic 120.
  • ABB HPG 800: High-performance gateway module for Modbus TCP/IP and OPC UA integration. Complementary to the BRC410 for advanced data analytics and cloud connectivity 714.
  • ABB NPM22: Network processing module for enhanced communication bandwidth. Required for large-scale BRC410 deployments with over 1,000 Modbus points to avoid PCU overload 114.
  • ABB S800 I/O Series: Modular I/O system for scalable automation solutions. Seamlessly integrates with the BRC410 for analog/digital signal acquisition and control 113.
  • ABB Symphony Plus Controller: Central control platform for distributed systems. Works in tandem with the BRC410 for comprehensive process optimization 114.

Installation and Maintenance

Installation:

 

  • Mount the BRC410 on a DIN rail in a clean, dry environment with proper grounding. Connect 24 V DC power and communication cables using terminal blocks, ensuring tight connections. Configure the module using ABB’s Automation Builder software to enable Modbus TCP/IP and I/O parameters. For large-scale setups, upgrade PCU communications hardware (e.g., NIS21/NPM22 modules) to handle high data loads 114.

 

Maintenance:

 

  • Regularly inspect for physical damage and clean dust from the module. Use ABB’s diagnostic tools to monitor CPU load, communication status, and firmware versions. Perform quarterly firmware updates to ensure compatibility with the latest protocols. Replace faulty modules with ABB-approved spares, and consider ABB’s extended warranty plans for critical applications 131.

Product Guarantee

ABB guarantees the BRC410 against defects in materials and workmanship for 1 year from the date of purchase. ABB’s global service network provides 24/7 technical support, including remote troubleshooting, on-site maintenance, and firmware updates. Extended warranty plans (up to 5 years) are available for mission-critical applications, covering parts, labor, and priority service 131.

 

Brand Model: ABB BRC410
Product Name: Bridge Controller Module
Warranty: 1 year
Size: 358.14 mm (W) x 71.12 mm (H) x 271.78 mm (D)
Weight: 0.5 kg
Origin: Sweden
Inventory: Spot/Futures
Delivery Time: Goods in stock will be dispatched within 3 days after payment
Order Time: Goods will be dispatched within one month after payment
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