Description
The ABB BCU‑02 (3AUA0000110429) is a dedicated brake control unit designed for ABB ACS series variable frequency drives. It handles the timing logic for motor mechanical brake opening and closing. The unit receives control commands from the drive, outputs relay signals to trigger the motor brake, and feeds back brake status signals to the drive controller. It prevents motor slipping during start‑up and stop‑down for hoisting, lifting and vertical‑motion applications. Widely used as spare‑part replacement for legacy ABB drive systems in crane and material‑handling equipment.

Series
ABB Drive Brake Control Unit Series. The BCU‑02 works with ABB ACS800 / ACS850 and compatible drive units for lifting‑application brake management. It solves the coordination problem between frequency converter torque output and mechanical brake action.
Product Features
- Accurate sequence control for mechanical brake release and closing for lifting‑type motor loads
- Relay output for driving external motor brake coil
- Digital signal interface for status feedback between BCU‑02 and ABB drive
- 24 VDC auxiliary power supply input, short‑circuit protection function
- DIN‑rail mounting design, easy cabinet installation and wiring
- Front‑panel LED indicators for power, running state and fault diagnosis
- Optimized for hoist, crane and vertical lifting working conditions, avoids load drop risk
- Compact modular structure, convenient for field‑site spare‑part replacement
Product Parameters
表格
| Item | Parameter |
|---|---|
| Part Number | 3AUA0000110429 |
| Power Supply | 24 VDC auxiliary power |
| Brake Control Output | Relay contact output |
| Mounting Method | DIN‑rail installation |
| Drive Compatibility | ABB ACS800, ACS850 series drives |
| Protection | Short‑circuit protection |
| Indicator | Power / Status / Fault LED indicators |
| Operating Temperature | 0°C ~ +55°C |
| Storage Temperature | -40°C ~ +70°C |
| Humidity | 5‑95% RH, non‑condensing |
Product Specifications
- Unit Model:BCU‑02
- Part No:3AUA0000110429
- Brand:ABB
- Series:Drive Brake Control Unit
- Weight:Approx. 0.28 kg
- Dimensions:75 × 22.5 × 110 mm
Function
- Receive brake‑logic command from ABB frequency converter
- Output relay signal to control motor mechanical brake coil pull‑in / release
- Realize torque‑brake interlock timing to prevent load slipping on vertical‑axis equipment
- Feed back brake working status signal to drive unit
- Indicate power‑on, running and fault state via front‑panel LED lamps
- Provide short‑circuit protection for brake‑coil control circuit
Purpose
Realize reliable mechanical‑brake sequence control for lifting‑class ABB drive systems; replace failed brake control unit, ensure safe brake action for crane and hoist equipment, avoid safety risks caused by abnormal brake logic.
Application Fields
Tower cranes, port hoisting machinery, material lifting equipment, elevator auxiliary drives, metallurgical vertical‑motion equipment, legacy ABB drive‑system maintenance & retrofitting.
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ABB BCU‑02 3AUA0000110429 brake control unit
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+86 13313703791
+86 13313703791
seren@ymgkplc.com


