ABB AI815 Analog Input Module (S800 Series I/O)(XIONGBA)

ABB AI815 Analog Input Module (S800 Series I/O)(XIONGBA)

Brand Model: ABB AI815
Product Name: Analog Input Module (S800 Series I/O)
Warranty: 1 year
Size: 58.5 mm (depth) x 102 mm (height) x 86.1 mm (width)
Weight: 0.24 kg
Origin: Sweden
Inventory: Available (contact local distributors for stock levels)
Delivery Time: 3–5 business days for standard models; 3–5 weeks for custom configurations

Get a Quote
Category: Brand:
  • Need Help?
  • +86 18030182217
  • +86 18030182217
  • sandydcsplc@gmail.com
库存图标
100,000+ Models in Stock
保修图标
One-Year Warranty
响应图标
24h Fast Response

Description

The ABB AI815 is a high-performance analog input module designed for industrial automation systems, particularly as part of ABB’s Symphony Plus and 800xA distributed control systems (DCS). Engineered to handle voltage (0/1–5 V DC) and current (0/4–20 mA DC) signals with precision, it is widely used in applications requiring real-time data acquisition and integration with smart sensors. Below is a comprehensive overview based on verified technical insights and industry context:

Product Overview

The ABB AI815 (Hardware ID: AI815, Order Code: 3BSE052604R1) is categorized as an S800 Series I/O module within the Symphony Plus platform. It supports 8 individually configurable channels for voltage or current inputs (no mixing of signal types) and features HART pass-through communication for seamless integration with smart transmitters . Key applications include process control, power generation, oil & gas, and chemical processing, where accurate signal conditioning and diagnostic capabilities are critical.

 

This module features group isolation (1×8 channels) with 1500 V galvanic isolation to protect against electrical noise and surges . Its hot-swappable design allows maintenance without system downtime, while IP20-rated protection safeguards against dust and accidental contact. The AI815 interfaces with ABB’s Symphony Plus and 800xA control platforms, leveraging FC 221/222 function blocks for parameter configuration and diagnostics .

Technical Specifications

Parameter Name Parameter Value
Product Model ABB AI815 (3BSE052604R1)
Manufacturer ABB
Product Type Analog Input Module (S800 Series I/O)
Input Channels 8 (single-ended unipolar for 0/4–20 mA DC or 0/1–5 V DC)
Resolution 12-bit
Accuracy ±0.1% of full-scale range (FSR)
Sampling Rate 10 ms per channel (multiplexed)
Isolation 1500 V galvanic isolation (field to logic), 1×8 group isolation
Power Supply 24 VDC ±10% (68 mA typical, 76 mA max)
Operating Temperature -25°C to +70°C
Storage Temperature -40°C to +85°C
Dimensions 58.5 mm (depth) x 102 mm (height) x 86.1 mm (width)
Weight 0.24 kg
Environmental Compliance IP20, IEC 61000-6-4 (EMC), ISA-S71.04 G3, ATEX Zone 2
Safety Certification CE, UL 508, RoHS
Mounting 35 mm DIN rail (horizontal/vertical orientation)

Key Features and Advantages

Precision Signal Conditioning:

 

  • 12-bit resolution ensures accurate conversion of analog signals, critical for applications like pressure monitoring in oil pipelines and flow control in chemical reactors .
  • Automatic calibration eliminates manual adjustments, reducing setup time and errors.
  • Open circuit detection (≤5 seconds) and noise rejection (-70 dB normal mode, -90 dB common mode) enhance signal integrity in noisy environments .

 

HART-Enabled Smart Integration:

 

  • HART pass-through communication enables direct interaction with smart transmitters for remote diagnostics, configuration, and predictive maintenance .
  • Current-limited transmitter supply (24 VDC @ 23 mA per channel) ensures stable power delivery to 2-wire or 3-wire devices .

 

Flexible Configuration:

 

  • 8 independent channels support mixed signal types (voltage or current) in the same module, minimizing hardware complexity .
  • Hot-swappable design allows module replacement without disrupting operations, improving system uptime .
  • Multi-protocol compatibility (PROFIBUS DP, Modbus RTU) enables integration with third-party PLCs and SCADA systems .

 

Robust Industrial Design:

 

  • Wide temperature range (-25°C to +70°C) and ISA-S71.04 G3 corrosion resistance make it suitable for extreme environments, such as offshore platforms and mining sites .
  • IP20 protection and vibration/shock resistance (IEC 60068-2-6/27) ensure reliability in rugged industrial settings.

 

Efficient Maintenance:

 

  • Front-panel LEDs provide real-time status monitoring (RUN/FAULT), simplifying troubleshooting.
  • Self-diagnostic cyclical checks detect internal errors (e.g., analog readback, reference voltage) and external channel issues (e.g., power supply failures) .
  • Mini USB interface allows local configuration and diagnostics without additional tools.

Application Areas

  1. Oil & Gas:
    • Monitoring flow rates in pipelines and compressor stations. HART compatibility supports predictive maintenance of smart transmitters .
  2. Power Generation:
    • Optimizing steam turbine control and boiler management. High accuracy ensures precise energy output regulation .
  3. Chemical & Petrochemical:
    • Controlling reactor processes and distillation units. Corrosion-resistant design ensures stability in chemical plants .
  4. Water & Wastewater:
    • Regulating pump stations and water treatment systems. Analog inputs interface with flow meters and pH sensors, while HART communication enables remote calibration .
  5. Manufacturing:
    • Managing robotics and conveyor systems in automotive production. High-speed sampling supports synchronization with PLCs and SCADA systems .

Related Products

  1. TU810/TU812/TU830 Terminal Units: Required for physical installation and signal termination, providing power distribution and field connections .
  2. PM864AK02 Processor Module: Complementary controller for Symphony Plus, enabling real-time data processing.
  3. AI810 High-Voltage Analog Input Module: Supports voltage (±10 V DC) and temperature (RTD/thermocouple) inputs.
  4. Symphony Plus DCS Platform: ABB’s integrated control system fully compatible with the AI815.
  5. Freelance Engineering Software: Configures the module’s parameters and diagnostics for optimized performance.

Installation and Maintenance

Installation:

 

  • Mounting: Secure on a 35 mm DIN rail using M4 screws, with TU810 or TU830 terminal units for power and signal connections .
  • Wiring: Connect 24 VDC power and route shielded cables for analog inputs. Use TB801A terminal blocks for reliable signal termination.
  • Configuration: Use ABB Freelance Engineering to assign I/O addresses and select signal types. Enable diagnostics via the module’s front-panel LEDs .

 

Maintenance:

 

  • Routine Checks: Inspect terminal connections quarterly for tightness and corrosion. Clean dust from vents using compressed air.
  • Firmware Updates: Regularly update firmware via Freelance Engineering to access new features and security patches.
  • Redundancy Testing: For mission-critical systems, pair with redundant processor modules (e.g., PM864AK02) and perform annual failover tests.
  • Spare Parts Management: Maintain inventory of critical modules (e.g., AI815) to reduce downtime. ABB offers expedited delivery for urgent replacements .

Product Assurance

The ABB AI815 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation (e.g., datasheets, installation manuals) . For mission-critical applications, ABB offers extended warranties (up to 5 years) and proactive maintenance plans, including annual system health checks to ensure compliance with safety standards .

 

HS:8443919090
Contact info

Related products