Description

The ABB AFC094AE02 is a high-performance processor module designed for industrial automation systems, specifically as part of ABB’s AC 800M distributed control system (DCS). It serves as a critical component for process control, data acquisition, and communication in complex industrial environments. Here’s a comprehensive overview based on available technical insights and industry context:

Product Overview

The ABB AFC094AE02 (Hardware ID: AFC094AE02, Order Code: HIEE200130R0002) is categorized as a PM864AK02 processor module within the AC 800M series. It integrates advanced computing capabilities with modular connectivity to enable real-time control and monitoring of industrial processes. Key applications include oil & gas, power generation, chemical processing, and manufacturing, where high reliability and precision are essential 121.

This module supports redundancy (dual-channel configuration) to ensure continuous operation in mission-critical scenarios. Its hot-swappable design allows maintenance without system downtime, while IP20-rated protection safeguards against dust and accidental contact. The AFC094AE02 interfaces with ABB’s Symphony Plus and 800xA control platforms, as well as third-party systems via ARCnet communication for distributed I/O integration 12122.

Technical Specifications

Parameter Name	Parameter Value
Product Model	AFC094AE02 (HIEE200130R0002)
Manufacturer	ABB
Product Type	Processor Module (AC 800M Series)
Redundancy	Dual-channel redundancy (optional)
Communication Protocols	ARCnet, RS485, Fiber Optic (via adapters)
Power Supply	24 VDC ±10%
Operating Temperature	-20°C to +60°C
Storage Temperature	-40°C to +85°C
Dimensions	135 mm (depth) x 186 mm (height) x 119 mm (width)
Weight	2.9 kg
Environmental Compliance	IP20, IEC 61000-6-4 (EMC), ISA-S71.04 G3
Safety Certification	CE, UL 508, RoHS
Mounting	35 mm DIN rail (horizontal/vertical orientation)

Key Features and Advantages

High Reliability:

Dual-channel redundancy ensures fail-safe operation in critical applications. The module automatically switches to the redundant channel in case of primary failure, minimizing downtime 21.
1500 V isolation between field signals and control logic protects against electrical noise and surges.
Hot-swappable design enables module replacement without disrupting system operations.

Flexible Integration:

Supports ARCnet communication for seamless integration with ABB’s AC 800M system and distributed I/O modules.
Multi-protocol compatibility (RS485, fiber optic) allows connection to third-party PLCs, HMIs, and SCADA systems 2125.
Modular architecture works with ABB’s 520 ADD02 I/O adapter to expand I/O capacity up to 2 km for remote installations.

Precision Control:

High-speed processing ensures real-time data acquisition and control, with 12-bit resolution on analog channels for accurate measurement.
Programmable fail-safe modes (e.g., last value, safe state) enhance operational safety in hazardous environments.

Environmental Resilience:

IP20 protection and ISA-S71.04 G3 corrosion resistance make it suitable for harsh industrial conditions, including dusty, humid, or chemically aggressive environments.
Wide temperature range (-20°C to +60°C) ensures reliable performance in extreme climates.

Application Areas

Oil & Gas:
- Monitoring pressure/flow in pipelines, controlling compressor stations, and managing LNG storage.
- ARCnet connectivity supports real-time diagnostics of smart transmitters in offshore platforms 1.
Power Generation:
- Optimizing steam turbine control, boiler management, and renewable energy integration.
- Redundancy features ensure stability in power grid operations 21.
Chemical & Petrochemical:
- Controlling reactor processes, distillation units, and hazardous material handling.
- Corrosion-resistant design ensures longevity in chemical plants 1.
Water & Wastewater:
- Regulating pump stations, water treatment plants, and wastewater recycling systems.
- Analog inputs interface with flow meters and pH sensors, while digital outputs control valves 1.
Manufacturing:
- Managing robotics, conveyor systems, and quality assurance in automotive and food & beverage production.
- High-speed I/O supports synchronization with PLCs and SCADA systems 1.

Installation and Maintenance

Installation:

Mounting: Secure on a 35 mm DIN rail using M4 screws, ensuring proper airflow. Use the 520 ADD02 adapter for distributed setups 121.
Wiring: Connect 24 VDC power and route ARCnet/fiber optic cables through shielded conduits. Use TB801A terminal blocks for reliable signal connections 1.
Configuration: Use ABB Freelance Engineering to assign I/O addresses and enable redundancy settings. Import third-party device profiles via the Device Import Wizard 1.

Maintenance:

Routine Checks: Inspect terminal connections quarterly for tightness and corrosion. Clean dust from vents using compressed air 1.
Firmware Updates: Regularly update firmware via Freelance Engineering to access new features and security patches.
Redundancy Testing: Perform annual failover tests for redundant modules to ensure uninterrupted operation.
Spare Parts Management: Maintain inventory of critical modules (e.g., PM864AK01) to reduce downtime. ABB offers expedited delivery for urgent replacements 121.

Product Assurance

The ABB AFC094AE02 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation (e.g., datasheets, installation manuals). For mission-critical applications, ABB offers extended warranties (up to 5 years) and proactive maintenance plans, including annual system health checks to ensure compliance with safety standards 1910.

HS:8443919090

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB AFC094AE02 Processor Module (AC 800M Series)(XIONGBA)