ABB AD02 Multi-Input Module (Mixed I/O)(XIONGBA)

ABB AD02 Multi-Input Module (Mixed I/O)(XIONGBA)

Brand Model: ABB AD02
Product Name: 16-Channel Multi-Input Module
Warranty: 1 year
Size: 190 mm (depth) x 118 mm (height) x 34 mm (width)
Weight: 0.24 kg
Origin: Sweden
Inventory: Available (contact local distributors for stock levels)
Delivery Time: 3–5 business days for standard models; 3–5 weeks for custom configurations

Get a Quote
Category: Brand:
  • Need Help?
  • +86 18030182217
  • +86 18030182217
  • sandydcsplc@gmail.com
库存图标
100,000+ Models in Stock
保修图标
One-Year Warranty
响应图标
24h Fast Response

Description

Product Overview

The ABB AD02 is a high-performance 16-channel multi-input module designed for industrial automation and process control systems. As a core component of ABB’s Symphony Plus distributed control system (DCS), the ABB AD02 integrates advanced signal processing and modular connectivity to deliver reliable data acquisition and control for complex industrial applications. With a hybrid configuration of 4 AI HART, 4 AO HART, 4 DI 125 VDC/120 VAC with SOE, and 4 DO 24 VDC/48 VDC channels, the ABB AD02 supports seamless integration of analog and digital signals in demanding environments such as oil & gas, power generation, and manufacturing 913.

 

Key features include hot-swappable module design for online maintenance, IP20-rated protection against dust and accidental contact, and 1500 V isolation between field signals and control logic. The module supports HART communication for smart device integration, enabling real-time diagnostics and remote configuration of connected instruments. Its multi-protocol compatibility (RS485, fiber optic) allows flexible integration with ABB’s 800xA control platform and third-party systems, while the 12-bit resolution on analog channels ensures precise measurement and control 916.

 

The ABB AD02 is engineered for harsh industrial conditions, operating reliably between -20°C to +60°C with ISA-S71.04 G3 corrosion resistance. Its compact form factor (190 x 118 x 34 mm, 0.24 kg) minimizes space requirements in control panels, while the modular architecture allows scalable expansion via ABB’s 520 ADD02 I/O adapter for distributed I/O configurations 911.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB AD02 (3BDH001000R0001)
Manufacturer ABB
Product Type Multi-Input Module (Mixed I/O)
Channel Configuration 4 AI HART, 4 AO HART, 4 DI (125 VDC/120 VAC with SOE), 4 DO (24 VDC/48 VDC)
Communication Protocols RS485, Fiber Optic
Signal Accuracy ±0.1% of full scale (AO channels)
Resolution 12-bit (analog), 1-bit (digital)
Response Time ≤5 ms (digital inputs), ≤10 ms (analog outputs)
Power Supply 24 VDC ±10% (66 mA typical, 85 mA max.)
Operating Temperature -20°C to +60°C
Storage Temperature -40°C to +85°C
Dimensions 190 mm (depth) x 118 mm (height) x 34 mm (width)
Weight 0.24 kg
Environmental Compliance IP20, IEC 61000-6-4 (EMC), ISA-S71.04 G3
Safety Certification CE, UL 508, RoHS
Mounting 35 mm DIN rail (horizontal/vertical orientation)

Key Features and Advantages

Hybrid I/O Capability: The ABB AD02 combines analog and digital channels in a single module, reducing panel space and simplifying wiring. Its HART-compatible AI/AO channels support smart sensors and actuators, enabling predictive maintenance and advanced process optimization 913.

 

High Reliability: With 1500 V isolation and IP20 protection, the ABB AD02 withstands electrical noise and harsh environments. The dual-channel redundancy (optional) ensures continuous operation in critical applications, while the SOE (Sequence of Events) feature on digital inputs provides timestamped diagnostics with 10 ms resolution for fault analysis 916.

 

Flexible Integration: The module’s RS485 and fiber optic interfaces allow seamless integration with ABB’s Symphony Plus and 800xA systems, as well as third-party PLCs and HMIs. The Device Import Wizard simplifies configuration of non-ABB devices by converting GSD files into compatible hardware types 928.

 

Scalable Architecture: The ABB AD02 works with the 520 ADD02 I/O adapter to expand I/O capacity in distributed systems, supporting up to 2 km cable lengths for remote installations. Its hot-swappable design allows module replacement without system downtime, reducing maintenance costs 1128.

 

Precision Control: The 12-bit analog resolution ensures accurate measurement of process variables (e.g., temperature, pressure), while the 0.1% full-scale accuracy on AO channels enables precise control of valves and drives. The programmable output fail-safe modes (e.g., last value, safe state) enhance operational safety 916.

Application Areas

The ABB AD02 is widely used in industries requiring high-precision automation and monitoring:

 

  • Oil & Gas: Monitoring pressure and flow in pipelines, controlling compressor stations, and managing LNG storage tanks. Its HART compatibility enables real-time diagnostics of smart transmitters in harsh offshore environments 2627.
  • Power Generation: Optimizing steam turbine control, boiler management, and renewable energy integration. The SOE feature helps identify transient events in power grids, improving system stability 926.
  • Chemical & Petrochemical: Controlling reactor processes, distillation units, and hazardous material handling. The module’s corrosion-resistant design (ISA-S71.04 G3) ensures long-term reliability in chemical plants 928.
  • Water & Wastewater: Regulating pump stations, water treatment plants, and wastewater recycling systems. The analog inputs interface with flow meters and pH sensors, while digital outputs control solenoid valves and actuators 1322.
  • Manufacturing: Managing robotics, conveyor systems, and quality assurance in automotive and food & beverage production. The high-speed I/O supports real-time synchronization with PLCs and SCADA systems 1328.

Related Products

  1. 520 ADD02 I/O Adapter: Expands I/O capacity by connecting up to 16 additional modules via RS485 or fiber optic links, ideal for distributed control systems 11.
  2. DI02 High-Voltage Digital Input Module: Complementary DI module with 16 channels for 125 VDC/120 VAC signals, supporting SOE functionality 16.
  3. AO02 Analog Output Module: 16-channel AO module with HART support, compatible with the ABB AD02 for combined analog control 15.
  4. Symphony Plus DCS Platform: ABB’s integrated control system for process automation, fully compatible with the ABB AD02 9.
  5. 800xA Extended Automation System: Advanced control platform for industrial applications, supporting seamless integration of the ABB AD02 27.
  6. SD822 Redundant Power Supply: 24 VDC power module with surge protection, ensuring stable operation of the ABB AD02 in voltage-sensitive environments 13.
  7. TA951F Backup Battery: Lithium battery for retaining configuration data during power outages, critical for continuous production lines 13.
  8. TB801A Terminal Blocks: Secure wiring connections for analog/digital signals, ensuring reliable signal integrity 13.
  9. Freelance Engineering Software: Programming tool for configuring the ABB AD02, including function block programming and diagnostics 9.
  10. Lifetime Care Service: ABB’s maintenance program offering firmware updates, remote diagnostics, and priority technical support 13.

Installation and Maintenance

Installation:

 

  • Mounting: Secure the ABB AD02 on a 35mm DIN rail using M4 screws, ensuring proper airflow. For distributed setups, use the 520 ADD02 adapter to extend I/O buses up to 2 km 11.
  • Wiring: Connect 24 VDC power cables to the terminal block and route RS485/fiber optic cables through shielded conduits. Use TB801A terminal blocks for reliable signal connections 1328.
  • Configuration: Use ABB Freelance Engineering to assign I/O addresses, configure HART parameters, and enable SOE functionality. Import third-party device profiles via the Device Import Wizard 928.

 

Maintenance:

 

  • Routine Checks: Inspect terminal connections quarterly for tightness and corrosion. Clean dust from vents using compressed air, ensuring compliance with IP20 standards 928.
  • Firmware Updates: Regularly update firmware via Freelance Engineering to access new features and security patches. Verify compatibility with existing system software 930.
  • Redundancy Testing: Perform annual failover tests for redundant power supplies (e.g., SD822) to ensure uninterrupted operation. Replace backup batteries (TA951F) every 3 years 1330.
  • Spare Parts Management: Maintain inventory of critical modules (e.g., DI02, AO02) to reduce downtime. ABB offers expedited delivery for urgent replacements 1330.

Product Assurance

The ABB AD02 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation (e.g., datasheets, installation manuals). For mission-critical applications, ABB offers extended warranties (up to 5 years) and proactive maintenance plans, including annual system health checks to ensure compliance with safety standards 3031.

 

HS:8443919090
Contact info

Related products