+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 5SHY4045L0003 is a high-performance Integrated Gate-Commutated Thyristor (IGCT) module engineered for critical high-voltage power electronics applications. As part of ABB’s 5SHY series, this module combines the low conduction losses of traditional thyristors with the fast switching capabilities of IGBTs, making it ideal for megawatt-scale systems. The ABB 5SHY4045L0003 integrates a Gate-Commutated Thyristor (GCT) with a dedicated gate drive circuit, enabling precise control of high-power electrical systems in industries such as energy transmission, industrial automation, and renewable energy.
Rated for 4.5 kV DC charging voltage and 9.0 kV peak voltage, the ABB 5SHY4045L0003 handles up to 4,000 A of turn-off current, ensuring reliable operation in demanding environments. Its advanced silicon technology and compact form factor (300 x 200 x 200 mm) allow efficient power conversion in applications like medium-voltage (MV) drives, high-voltage direct current (HVDC) transmission, and motor control systems. The module’s triple modular redundancy (TMR) architecture enhances fault tolerance, while its hot-swappable design minimizes downtime during maintenance. Certified to SIL 3, CE, UL, and FM standards, the ABB 5SHY4045L0003 meets the highest safety requirements for critical infrastructure.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 5SHY4045L0003 |
| Manufacturer | ABB |
| Product Type | Integrated Gate-Commutated Thyristor (IGCT) Module |
| Voltage Rating | 4.5 kV (DC charging voltage) |
| Peak Voltage | 9.0 kV |
| Current Rating | 4,000 A (rated turn-off current) |
| Switching Frequency | 20 kHz (maximum pulse repetition rate) |
| Input Configuration | Differential/Single-ended |
| Resolution | 12-14 bits programmable |
| Accuracy | ±0.1% of full-scale reading |
| Common Mode Rejection | -85 dB (DC–100 Hz) |
| Power Requirements | 24 VDC ±10% |
| Operating Temperature | -40°C to +125°C |
| Dimensions | 300 x 200 x 200 mm |
| Weight | 1 kg |
| Safety Certification | SIL 3, CE, UL, FM, CSA |
Key Features and Advantages
High Power Handling: The ABB 5SHY4045L0003 is engineered to manage 4,000 A of turn-off current at 4.5 kV, making it suitable for utility-scale HVDC projects and large industrial drives. Its asymmetric thyristor design ensures efficient power inversion in renewable energy systems like wind turbines and solar inverters.
Fast Switching and Low Losses: With a switching frequency of 20 kHz and turn-off times as low as 2.0 µs, the module reduces energy losses and heat generation, improving overall system efficiency. This makes it ideal for applications requiring rapid response, such as motor control in mining and water treatment.
Triple Modular Redundancy (TMR): The TMR architecture continuously compares signals from three independent channels, eliminating single points of failure. This design ensures high availability in safety-critical environments, such as offshore platforms and shipboard power systems, where downtime could lead to severe consequences.
Hot-Swappable Design: The module supports online replacement without system shutdown, reducing mean time to repair (MTTR) and optimizing operational efficiency. This feature is particularly valuable in industries like oil & gas, where maintenance must be performed without interrupting production.
Comprehensive Diagnostics: Built-in self-diagnostics monitor channel health and detect faults in real-time, providing actionable insights for predictive maintenance. Fault indicators and alarm signals simplify troubleshooting and help prevent unplanned downtime.
Application Areas
The ABB 5SHY4045L0003 is widely adopted in industries requiring precision and reliability:
- High-Voltage Direct Current (HVDC) Transmission: Critical for converting AC to DC in long-distance power grids, ensuring efficient energy transfer with minimal losses. Ideal for utility-scale projects where power reliability is non-negotiable.
- Medium-Voltage Motor Drives: Used in mining, oil & gas, and water treatment to control large motors (e.g., pumps, compressors), optimizing energy consumption and reducing wear.
- Renewable Energy Systems: Enables efficient power inversion in wind turbines and solar inverters, supporting grid integration and maximizing energy yield. The module’s fast switching capabilities help stabilize fluctuating energy inputs.
- Industrial Power Supplies: Supports high-power rectification for electrolysis, smelting, and other industrial processes requiring stable, high-current DC outputs.
- Marine and Offshore Applications: Reliable performance in harsh environments, including offshore platforms and shipboard power systems, where durability and safety are paramount.
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Installation and Maintenance
Installation Preparation:
Before installing the ABB 5SHY4045L0003, ensure the system is powered off and properly grounded. Verify that voltage and current ratings match the application requirements. Use ABB’s TRISTATION 1131 software to configure module parameters, including switching frequency and protection thresholds. For thermocouple applications, install the optional terminal module to enable cold junction compensation.
Before installing the ABB 5SHY4045L0003, ensure the system is powered off and properly grounded. Verify that voltage and current ratings match the application requirements. Use ABB’s TRISTATION 1131 software to configure module parameters, including switching frequency and protection thresholds. For thermocouple applications, install the optional terminal module to enable cold junction compensation.
Maintenance Recommendations:
Regularly inspect the ABB 5SHY4045L0003 for physical damage or loose connections, especially in high-vibration environments. Utilize the module’s built-in diagnostics to monitor temperature and current levels, replacing faulty units promptly using the hot-swappable feature. Periodically recalibrate the module according to ABB’s guidelines and ensure the operating temperature remains within -40°C to +125°C. Protect the module from moisture and dust to maximize longevity.
Regularly inspect the ABB 5SHY4045L0003 for physical damage or loose connections, especially in high-vibration environments. Utilize the module’s built-in diagnostics to monitor temperature and current levels, replacing faulty units promptly using the hot-swappable feature. Periodically recalibrate the module according to ABB’s guidelines and ensure the operating temperature remains within -40°C to +125°C. Protect the module from moisture and dust to maximize longevity.
Product Assurance
The ABB 5SHY4045L0003 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation. Replacement modules are available from spot inventory, with delivery within 3 days after payment. For critical applications, optional extended warranties and proactive maintenance plans ensure maximum uptime and compliance with international safety standards.
HS:8443919090
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
