ABB 5SHY35L4510 Integrated Gate Commutated Thyristor (IGCT) Module(XIONGBA)

ABB 5SHY35L4510 Integrated Gate Commutated Thyristor (IGCT) Module(XIONGBA)

Brand model: ABB 5SHY35L4510
Product Name: Integrated Gate Commutated Thyristor (IGCT) Module
Warranty: 1 year
Size: 170 x 100 x 55 mm
Weight: 3.5 kg
Origin: Sweden
Inventory: Spot
Delivery time: 3 days after payment

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Description

Product Overview

The ABB 5SHY35L4510 is a high-performance Integrated Gate Commutated Thyristor (IGCT) module engineered for high-voltage power electronics applications. As part of ABB’s 5SHY series, this module combines the low conduction losses of traditional thyristors with the fast switching capabilities of IGBTs, making it ideal for megawatt-scale systems. The ABB 5SHY35L4510 integrates a Gate-Commutated Thyristor (GCT) with a dedicated gate drive circuit, enabling precise control of high-power electrical systems in industries such as energy transmission, industrial automation, and renewable energy.

 

Rated for 4.5 kV DC charging voltage and 9.0 kV peak voltage, the ABB 5SHY35L4510 handles up to 4,000 A of turn-off current, ensuring reliable operation in demanding environments. Its advanced silicon technology and compact form factor (170 x 100 x 55 mm) allow efficient power conversion in applications like medium-voltage (MV) drives, high-voltage direct current (HVDC) transmission, and motor control systems. The module’s triple modular redundancy (TMR) architecture enhances fault tolerance, while its hot-swappable design minimizes downtime during maintenance. Certified to SIL 3, CE, UL, and FM standards, the ABB 5SHY35L4510 meets the highest safety requirements for critical infrastructure.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB 5SHY35L4510
Manufacturer ABB
Product Type Integrated Gate Commutated Thyristor (IGCT) Module
Voltage Rating 4.5 kV (DC charging voltage)
Peak Voltage 9.0 kV
Current Rating 4,000 A (rated turn-off current)
Switching Frequency 20 kHz (maximum pulse repetition rate)
Input Configuration Differential/Single-ended
Resolution 12-14 bits programmable
Accuracy ±0.1% of full-scale reading
Common Mode Rejection -85 dB (DC–100 Hz)
Power Requirements 24 VDC ±10%
Operating Temperature -40°C to +125°C
Dimensions 170 x 100 x 55 mm
Weight 3.5 kg
Safety Certification SIL 3, CE, UL, FM, CSA

Key Features and Advantages

High Power Handling: The ABB 5SHY35L4510 is engineered to manage 4,000 A of turn-off current at 4.5 kV, making it suitable for utility-scale HVDC projects and large industrial drives. Its asymmetric thyristor design ensures efficient power inversion in renewable energy systems like wind turbines and solar inverters.

 

Fast Switching and Low Losses: With a switching frequency of 20 kHz and turn-off times as low as 2.0 µs, the module reduces energy losses and heat generation, improving overall system efficiency. This makes it ideal for applications requiring rapid response, such as motor control in mining and water treatment.

 

Triple Modular Redundancy (TMR): The TMR architecture continuously compares signals from three independent channels, eliminating single points of failure. This design ensures high availability in safety-critical environments, such as offshore platforms and shipboard power systems, where downtime could lead to severe consequences.

 

Hot-Swappable Design: The module supports online replacement without system shutdown, reducing mean time to repair (MTTR) and optimizing operational efficiency. This feature is particularly valuable in industries like oil & gas, where maintenance must be performed without interrupting production.

 

Wide Compatibility: Interoperable with ABB’s modular drive systems (e.g., ACS6000) and third-party controllers, the ABB 5SHY35L4510 integrates seamlessly into existing infrastructure. It works with various sensors (e.g., thermocouples, RTDs) when paired with optional accessories like the 3BHB013088R0001 terminal module.

Application Areas

The ABB 5SHY35L4510 is widely adopted in industries requiring precision and reliability:

 

  • High-Voltage Direct Current (HVDC) Transmission: Critical for converting AC to DC in long-distance power grids, ensuring efficient energy transfer with minimal losses. Ideal for utility-scale projects where power reliability is non-negotiable.
  • Medium-Voltage Motor Drives: Used in mining, oil & gas, and water treatment to control large motors (e.g., pumps, compressors), optimizing energy consumption and reducing wear. Its high current rating makes it suitable for heavy-duty applications.
  • Renewable Energy Systems: Enables efficient power inversion in wind turbines and solar inverters, supporting grid integration and maximizing energy yield. The module’s fast switching capabilities help stabilize fluctuating energy inputs.
  • Industrial Power Supplies: Supports high-power rectification for electrolysis, smelting, and other industrial processes requiring stable, high-current DC outputs. Its asymmetric thyristor design ensures reliable performance under continuous load.
  • Marine and Offshore Applications: Reliable performance in harsh environments, including offshore platforms and shipboard power systems, where durability and safety are paramount. The module’s SIL 3 certification ensures compliance with strict safety standards.

Related Products

  1. ABB 5SHY35L4503: A similar IGCT module with 4,000 A rating, suitable for medium-voltage drives and HVDC projects.
  2. ABB 5SHY35L4520: A higher-power variant (4500V/4000A) for larger utility-scale applications.
  3. ABB 5SHY1445H0001: A lower-voltage IGCT module (3.3 kV) for smaller MV drives, offering 60 A current handling.
  4. ABB 3BHB013088R0001: A terminal module 配套使用 with the ABB 5SHY35L4510, providing secure signal connections and cold junction compensation.
  5. ABB 5SHY4045L0004: A higher-voltage IGCT module (6.5 kV) for extreme HVDC requirements.
  6. ABB 3BHL000389P0104: A multi-core processor module for real-time control in systems integrated with the ABB 5SHY35L4510.

Installation and Maintenance

Installation Preparation:
Before installing the ABB 5SHY35L4510, ensure the system is powered off and properly grounded. Verify that voltage and current ratings match the application requirements. Use ABB’s TRISTATION 1131 software to configure module parameters, including switching frequency and protection thresholds. For thermocouple applications, install the optional 3BHB013088R0001 terminal module to enable cold junction compensation and ensure accurate measurements.

 

Maintenance Recommendations:
Regularly inspect the ABB 5SHY35L4510 for physical damage or loose connections, especially in high-vibration environments. Utilize the module’s built-in diagnostics to monitor temperature and current levels, replacing faulty units promptly using the hot-swappable feature to avoid downtime. Periodically recalibrate the module according to ABB’s guidelines to maintain accuracy. Ensure the operating temperature remains within -40°C to +125°C and protect the module from moisture and dust to maximize longevity.

Product Assurance

The ABB 5SHY35L4510 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation, to assist with installation, configuration, and troubleshooting. Replacement modules are available from spot inventory, with delivery within 3 days after payment to minimize operational disruptions. For critical applications, optional extended warranties and proactive maintenance plans are available, offering priority access to spare parts and annual system health checks to ensure maximum uptime and compliance with international safety standards.

 

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