+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 5SHY3545L0014 is a high-performance Integrated Gate Commutated Thyristor (IGCT) module engineered for high-voltage power electronics applications. As part of ABB’s 5SHY series, this module combines the low conduction losses of traditional thyristors with the fast switching capabilities of IGBTs, making it ideal for megawatt-scale systems. The ABB 5SHY3545L0014 integrates a Gate-Commutated Thyristor (GCT) with a dedicated gate drive circuit, enabling precise control of high-power electrical systems in industries such as energy transmission, industrial automation, and renewable energy.
Rated for 4.4 kV DC charging voltage and 9.0 kV peak voltage, the ABB 5SHY3545L0014 handles up to 1,850 A of turn-off current, ensuring reliable operation in demanding environments. Its advanced silicon technology and compact form factor (240 x 180 x 60 mm) allow efficient power conversion in applications like medium-voltage (MV) drives, high-voltage direct current (HVDC) transmission, and motor control systems. The module’s triple modular redundancy (TMR) architecture enhances fault tolerance, while its hot-swappable design minimizes downtime during maintenance. Certified to SIL 3, CE, UL, and FM standards, the ABB 5SHY3545L0014 meets the highest safety requirements for critical infrastructure.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 5SHY3545L0014 |
| Manufacturer | ABB |
| Product Type | Integrated Gate Commutated Thyristor (IGCT) Module |
| Voltage Rating | 4.4 kV (DC charging voltage) |
| Peak Voltage | 9.0 kV |
| Current Rating | 1,850 A (rated turn-off current) |
| Switching Frequency | 2 Hz (maximum pulse repetition rate) |
| Input Configuration | Differential/Single-ended |
| Resolution | 12-14 bits programmable |
| Accuracy | ±0.1% of full-scale reading |
| Common Mode Rejection | -85 dB (DC–100 Hz) |
| Power Requirements | 24 VDC ±10% |
| Operating Temperature | -40°C to +70°C |
| Dimensions | 240 x 180 x 60 mm |
| Weight | 2.6 kg |
| Safety Certification | SIL 3, CE, UL, FM, CSA |
Key Features and Advantages
Triple Modular Redundancy (TMR): The ABB 5SHY3545L0014 employs TMR architecture, continuously comparing signals from three independent channels to eliminate single points of failure. This design ensures high availability in safety-critical applications where system downtime could lead to severe consequences.
High Precision and Fast Switching: With a resolution of 12–14 bits and ±0.1% accuracy, the module delivers precise measurements even in electrically noisy environments. Its GCT technology enables rapid switching (<1 µs), reducing energy losses and enhancing system efficiency.
Hot-Swappable Design: The module supports online replacement without system shutdown, allowing maintenance personnel to replace faulty units without interrupting operations. This feature significantly reduces mean time to repair (MTTR) and optimizes operational efficiency.
Wide Compatibility and Flexibility: Interoperable with ABB’s modular drive systems (e.g., ACS6000) and third-party controllers, the ABB 5SHY3545L0014 integrates seamlessly into existing infrastructure. It works with various sensors (e.g., thermocouples, RTDs) when paired with optional accessories like the 3BHB013088R0001 terminal module.
Comprehensive Diagnostics: Built-in self-diagnostics monitor channel health and detect faults in real-time, providing actionable insights for predictive maintenance. Fault indicators and alarm signals simplify troubleshooting and help prevent unplanned downtime.
Application Areas
The ABB 5SHY3545L0014 is widely adopted in industries requiring precision and reliability:
- High-Voltage Direct Current (HVDC) Transmission: Critical for converting AC to DC in long-distance power grids, ensuring efficient energy transfer with minimal losses. Ideal for utility-scale projects where power reliability is non-negotiable.
- Medium-Voltage Motor Drives: Used in mining, oil & gas, and water treatment to control large motors (e.g., pumps, compressors), optimizing energy consumption and reducing wear.
- Renewable Energy Systems: Enables efficient power inversion in wind turbines and solar inverters, supporting grid integration and maximizing energy yield.
- Industrial Power Supplies: Supports high-power rectification for electrolysis, smelting, and other industrial processes requiring stable, high-current DC outputs.
- Marine and Offshore Applications: Reliable performance in harsh environments, including offshore platforms and shipboard power systems, where durability and safety are paramount.
Related Products
- ABB 5SHY1445H0001: A lower-voltage IGCT module (3.3 kV) for smaller-scale MV drives, suitable for less demanding power applications.
- ABB 5SHY0660F0002: A compact IGCT module designed for motor control and lighting, offering 60 A current handling for smaller systems.
- ABB 3BHB013088R0001: A terminal module Use in supporting combination with the ABB 5SHY3545L0014, providing secure signal connections and cold junction compensation for thermocouple measurements.
- ABB 5SHY4045L0004: A higher-power IGCT module (6.5 kV) for utility-scale HVDC projects, suitable for even larger power transmission networks.
- ABB 3BHL000389P0104: A multi-core processor module for industrial automation, supporting real-time control and data acquisition in systems integrated with the ABB 5SHY3545L0014.
- ABB 3BSE042250R1: Configuration software for programming ABB’s modular automation platforms, ensuring seamless setup and management of the ABB 5SHY3545L0014.
Installation and Maintenance
Installation Preparation:
Before installing the ABB 5SHY3545L0014, ensure the system is powered off and properly grounded. Verify that voltage and current ratings match the application requirements. Use ABB’s TRISTATION 1131 software to configure module parameters, including switching frequency and protection thresholds. For thermocouple applications, install the optional 3BHB013088R0001 terminal module to enable cold junction compensation and ensure accurate measurements.
Before installing the ABB 5SHY3545L0014, ensure the system is powered off and properly grounded. Verify that voltage and current ratings match the application requirements. Use ABB’s TRISTATION 1131 software to configure module parameters, including switching frequency and protection thresholds. For thermocouple applications, install the optional 3BHB013088R0001 terminal module to enable cold junction compensation and ensure accurate measurements.
Maintenance Recommendations:
Regularly inspect the ABB 5SHY3545L0014 for physical damage or loose connections, especially in high-vibration environments. Utilize the module’s built-in diagnostics to monitor temperature and current levels, replacing faulty units promptly using the hot-swappable feature to avoid downtime. Periodically recalibrate the module according to ABB’s guidelines to maintain accuracy. Ensure the operating temperature remains within -40°C to +70°C and protect the module from moisture and dust to maximize longevity.
Regularly inspect the ABB 5SHY3545L0014 for physical damage or loose connections, especially in high-vibration environments. Utilize the module’s built-in diagnostics to monitor temperature and current levels, replacing faulty units promptly using the hot-swappable feature to avoid downtime. Periodically recalibrate the module according to ABB’s guidelines to maintain accuracy. Ensure the operating temperature remains within -40°C to +70°C and protect the module from moisture and dust to maximize longevity.
Product Assurance
The ABB 5SHY3545L0014 is backed by a 1-year warranty covering defects in materials and workmanship. ABB provides global technical support, including access to certified engineers and comprehensive documentation, to assist with installation, configuration, and troubleshooting. Replacement modules are available from spot inventory, with delivery within 3 days after payment to minimize operational disruptions. For critical applications, optional extended warranties and proactive maintenance plans are available, offering priority access to spare parts and annual system health checks to ensure maximum uptime and compliance with international safety standards.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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