Description
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Product Overview
The ABB 560PSU02 is a high-reliability regulated power supply unit (PSU) specifically engineered for ABB’s industrial automation ecosystems, including the AC 800M Distributed Control System (DCS) and Safety Instrumented Systems (SIS). As a core power component in ABB’s automation portfolio, ABB 560PSU02 is designed to convert alternating current (AC) input into stable, isolated direct current (DC) output, delivering consistent power to critical ABB hardware such as controllers, I/O modules, and communication interfaces—ensuring uninterrupted operation of process control systems.
Unlike generic industrial power supplies, ABB 560PSU02 is optimized for seamless integration with ABB’s control platforms, requiring no additional configuration tools to work with ABB’s Control Builder M software or HMI (Human-Machine Interface) systems. Its robust design incorporates industry-leading protection mechanisms and compliance with global safety standards, making it suitable for both general industrial environments and harsh conditions where temperature fluctuations, dust, or moisture are present. By providing regulated power, ABB 560PSU02 minimizes the risk of system instability caused by voltage spikes or drops, directly enhancing the uptime and safety of mission-critical processes.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB 560PSU02 |
Manufacturer | ABB (Industrial Automation Division) |
Product Type | Regulated AC-to-DC Industrial Power Supply Module |
Input Voltage Range | 100-240 V AC (50/60 Hz, ±10% tolerance) |
Output Voltage | 24 V DC (regulated, ±0.5% precision) |
Output Current Capacity | 5 A (continuous); 7 A (peak, 10 minutes max) |
Operating Temperature | -20°C to 60°C (-4°F to 140°F) |
Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
Physical Dimensions | 120 mm (W) × 80 mm (H) × 160 mm (D) |
Weight | 1.1 kg (2.43 lbs) |
Certifications | IEC 61010-1, UL 508, ATEX Zone 2 (Ex nA IIC T4 Gc) |
MTBF (Mean Time Between Failures) | 900,000 hours (per IEC 61709) |
Mounting Type | DIN Rail Mount (35 mm standard, EN 60715) |
Protection Features | Overvoltage (OVP), overcurrent (OCP), short-circuit (SCP) protection |
Diagnostic Indicators | LED lights for input power (green), output power (green), and fault (red) |
Isolation Rating | 3 kV AC (input to output; 1 minute withstand) |
Main Features and Advantages
Wide Input Compatibility for Global Deployment: ABB 560PSU02 supports a broad input voltage range of 100-240 V AC (50/60 Hz), eliminating the need for regional power adapters. This flexibility makes it ideal for multinational facilities—whether powering ABB AC 800M controllers in North American plants (120 V AC) or European refineries (230 V AC)—reducing inventory complexity and simplifying cross-site standardization.
ABB Ecosystem Synergy: Designed exclusively for ABB’s automation platforms, ABB 560PSU02 integrates seamlessly with ABB’s AC 800M DCS, Symphony Plus, and SIS components. It communicates diagnostic data (e.g., output load, fault status) directly to ABB’s Control Builder M software, allowing operators to monitor power health via the plant’s HMI—eliminating manual checks and accelerating troubleshooting. Unlike third-party PSUs, it requires no custom wiring or firmware updates to work with ABB hardware, reducing installation time by up to 30%.
Rugged Reliability for Harsh Environments: ABB 560PSU02 features a flame-retardant polycarbonate housing (UL 94 V-0 rating) and sealed terminal blocks, protecting against dust, moisture, and chemical exposure. Its wide operating temperature range (-20°C to 60°C) and 3 kV AC isolation rating ensure stable performance in extreme conditions—from freezing hydroelectric plants to high-heat steel mills. Combined with a MTBF of 900,000 hours and built-in OVP/OCP/SCP protection, it minimizes unplanned downtime and extends the lifespan of connected ABB equipment.

Application Fields
ABB 560PSU02 is a critical power source for industries relying on ABB’s automation systems to maintain safe, efficient, and compliant operations. In power generation—including thermal, hydroelectric, and nuclear plants—it supplies stable 24 V DC power to ABB AC 800M controllers and turbine protection modules. Here, its overcurrent protection prevents damage to sensitive speed-control hardware, while its temperature resistance ensures reliability in boiler rooms or outdoor switchyards.
In the oil and gas sector, ABB 560PSU02 excels in onshore refineries and offshore platforms, where its ATEX Zone 2 certification allows use in hazardous areas with flammable gases. It powers ABB Symphony Plus I/O modules that monitor wellhead pressure, pipeline flow rates, and chemical injection systems—critical for preventing leaks or explosions. Its dust and moisture resistance also makes it suitable for desert or coastal installations, where environmental factors often degrade generic power supplies.
Chemical and pulp & paper manufacturing facilities also depend on ABB 560PSU02 to support their ABB DCS systems. In chemical plants, it provides regulated power to reactor control modules, where voltage stability is essential to avoid batch contamination or process deviations. In pulp mills, it powers ABB DI801 digital input modules that track paper thickness and drying temperatures, ensuring consistent product quality even in dusty, high-humidity environments.
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