Description

Product Overview

The ABB 500BIO01 is a 9-channel binary I/O module designed for industrial automation systems, providing reliable signal processing for both digital inputs and outputs. As part of ABB’s ACS500 series, this module serves as a critical interface for integrating field devices with PLC or DCS platforms, ensuring seamless control in manufacturing, power generation, and process industries. The 500BIO01 features 9 isolated digital input channels and 9 transistorized output channels, supporting voltage ranges from 24 VDC to 48 VDC, making it compatible with a wide range of sensors, switches, and actuators. Its compact design (100 mm x 80 mm x 50 mm) and DIN rail mounting facilitate easy installation in space-constrained control cabinets, while built-in surge protection and EMC compliance safeguard against voltage spikes and electromagnetic interference.

Complementing the 500BIO01, the ABB 1MRB150005R1K is a programmable logic controller (PLC) module optimized for advanced automation applications. Built on ABB’s AC500 platform, this module integrates real-time control capabilities with multi-protocol communication, including Modbus RTU, Profibus DP, and Ethernet/IP. It supports up to 115,000 I/O points and offers hot-swappable functionality, allowing module replacement without system downtime. The 1MRB150005R1K includes an embedded web server and FTP client for remote monitoring and configuration, enabling predictive maintenance and reducing operational costs. Together, the 500BIO01 and 1MRB150005R1K form a robust automation solution for industries requiring high precision, scalability, and reliability.

Technical Specifications

Parameter Name	Parameter Value
Product Model	500BIO01 (Binary I/O Module), 1MRB150005R1K (PLC Controller)
Manufacturer	ABB
Product Type	Industrial Automation Module
Input Voltage	24–48 VDC (500BIO01), 24 VDC ±10% (1MRB150005R1K)
Channels	9 DI/9 DO (500BIO01), 16 DI/16 DO (1MRB150005R1K)
Communication Interfaces	Modbus RTU, Profibus DP, Ethernet/IP (1MRB150005R1K)
Operating Temperature	-20°C to +60°C (500BIO01), -10°C to +55°C (1MRB150005R1K)
Protection Rating	IP20 (front panel), surge protection (500BIO01), IP54 (1MRB150005R1K)
Dimensions	100 mm (W) x 80 mm (H) x 50 mm (D) (500BIO01), 150 mm x 100 mm x 80 mm (1MRB150005R1K)
Weight	0.36 kg (500BIO01), 0.85 kg (1MRB150005R1K)
Compliance Standards	IEC 61131-2, CE, UL (500BIO01), IEC 61850, EN 61000-6-2 (1MRB150005R1K)

Main Features and Advantages

ABB 500BIO01:

High Precision Signal Handling: Supports 9 isolated digital inputs and outputs, ensuring noise-free signal transmission for critical control applications. Built-in surge protection (±2.5 kV) minimizes downtime caused by voltage transients.
Flexible Compatibility: Works with sensors, switches, and actuators across diverse voltage ranges (24–48 VDC), making it suitable for hybrid automation setups.
Space-Saving Design: DIN rail mounting and compact dimensions enable easy integration into existing control cabinets, reducing installation complexity.
Real-Time Diagnostics: LED indicators provide instant status updates for input/output channels, facilitating quick troubleshooting.

ABB 1MRB150005R1K:

Advanced Control Capabilities: Based on ABB’s AC500 platform, it executes complex logic sequences with a processing speed of 0.1 ms/kB, ideal for high-speed manufacturing processes.
Multi-Protocol Connectivity: Supports Modbus RTU, Profibus DP, and Ethernet/IP, enabling seamless integration with third-party devices and cloud-based analytics platforms.
Hot-Swap Functionality: Modules can be replaced without system shutdown, ensuring operational continuity in mission-critical environments.
Industrial IT Integration: Embedded web server and FTP client allow remote configuration and data logging, enhancing maintenance efficiency.

Application Areas

ABB 500BIO01:

Manufacturing: Controls conveyor belts, robotic arms, and assembly line actuators, ensuring precise motion control and synchronization.
Power Generation: Manages circuit breakers, switches, and protective relays in substations, enhancing grid stability and safety.
Water Treatment: Optimizes pump and valve operations in filtration systems, reducing energy consumption and operational costs.
Oil and Gas: Monitors pressure and temperature systems in refineries, ensuring compliance with environmental and safety regulations.

ABB 1MRB150005R1K:

Process Automation: Integrates with DCS systems for real-time monitoring of chemical reactors and batch processes.
Machine Control: Drives packaging machines, CNC tools, and material handling systems with high precision and repeatability.
Building Automation: Manages HVAC systems, lighting, and security systems in smart buildings, enabling energy-efficient operations.
Transportation: Controls motor drives in rail systems and electric vehicles, ensuring reliable and efficient performance.

Installation and Maintenance

Installation:

ABB 500BIO01: Mount on a DIN rail in a clean, dry environment with proper grounding. Connect 24–48 VDC power and field wiring using terminal blocks, ensuring tight connections to prevent signal loss. Verify compatibility with the host PLC/DCS system.
ABB 1MRB150005R1K: Install in a ventilated enclosure with ambient temperature between -10°C and +55°C. Connect power and communication cables, then configure using ABB’s Automation Builder software.

Maintenance:

ABB 500BIO01: Regularly inspect for physical damage and clean dust from the module. Use ABB’s diagnostic tools to monitor channel status and perform firmware updates. Replace faulty modules with ABB-approved spares.
ABB 1MRB150005R1K: Check for firmware updates quarterly and monitor CPU load using ABB’s diagnostics. Clean cooling fans and ensure proper airflow. Perform periodic system backups to prevent data loss.

Product Guarantee

ABB guarantees the 500BIO01 and 1MRB150005R1K against defects in materials and workmanship for 1 year from the date of purchase. ABB’s global service network provides 24/7 technical support, including remote troubleshooting, software updates, and on-site maintenance. Customers can access detailed documentation and training resources through ABB’s digital portal, ensuring optimal performance and compliance with industry standards. For critical applications, ABB offers extended warranty plans and priority replacement services to minimize downtime.

Brand Model: ABB 500BIO01
Product Name: Binary I/O Module
Warranty: 1 year
Size: 100 mm (W) x 80 mm (H) x 50 mm (D)
Weight: 0.36 kg
Origin: Poland
Inventory: Spot/Futures
Delivery Time: Goods in stock will be dispatched within 3 days after payment
Order Time: Goods will be dispatched within one month after payment

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB 500BIO01 1MRB150005R1K Industrial Automation Module(XIONGBA)