ABB 500AIM02 1MRB150022R001 1HDF 930412 X010 Analog Input Module (AC500 Series)(XIONGBA)

ABB 500AIM02 1MRB150022R001 1HDF 930412 X010 Analog Input Module (AC500 Series)(XIONGBA)

Brand Model: ABB 500AIM02 1MRB150022R001 1HDF 930412 X010
Product Name: AC500 Analog Input Module (R001 Revision)
Warranty: 1 year
Size: 36 mm × 175 mm × 110 mm
Weight: 0.3 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

ABB 500AIM02 1MRB150022R001 1HDF 930412 X010: High-Precision Analog Input Module for Industrial Automation

Product Overview

The ABB 500AIM02 1MRB150022R001 1HDF 930412 X010 is a high-performance analog input module designed for ABB’s AC500 series programmable logic controllers (PLCs). Engineered for industrial process control, this module serves as a critical interface between field sensors and the PLC, enabling real-time data acquisition from analog devices such as pressure transmitters, temperature sensors, and flow meters. The 500AIM02 R001 features 8 isolated input channels with 16-bit resolution, ensuring precise conversion of analog signals to digital data for processing by the PLC.

 

Part of ABB’s advanced automation portfolio, the 500AIM02 R001 supports multiple signal types, including 4–20 mA, 0–10 V, and thermocouple inputs (J, K, T, E, R, S, B, N types), making it versatile for diverse industrial applications. Its rugged design withstands harsh environments, with built-in overvoltage protection and electromagnetic interference (EMI) shielding to maintain signal integrity. The module integrates seamlessly with ABB’s AC500 PLC platform, enabling efficient configuration via ABB’s Control Builder software and ensuring compatibility with existing automation systems. By leveraging the 500AIM02 R001, manufacturers can enhance process visibility, optimize control accuracy, and reduce downtime in critical operations.

Technical Specifications

Parameter Value
Product Model 500AIM02 1MRB150022R001 1HDF 930412 X010
Manufacturer ABB
Product Type Analog Input Module (AC500 Series)
Input Channels 8 isolated channels
Signal Types 4–20 mA, 0–10 V, ±10 V, thermocouple (J, K, T, E, R, S, B, N)
Resolution 16-bit (±0.015% of full scale)
Sampling Rate 100 Hz (per channel)
Input Protection Overvoltage protection (±30 V for voltage inputs, ±50 mA for current inputs)
Communication Serial via AC500 PLC backplane (S2I bus)
Power Supply 24 VDC (from PLC backplane)
Operating Temperature -25°C to +70°C
Dimensions (W×H×D) 36 mm × 175 mm × 110 mm
Weight 0.3 kg
Certifications CE, UL, cUL, ATEX (Zone 2), IECEx

Key Features and Advantages

Enhanced Revision for Reliability: The R001 revision introduces improved thermal management and compatibility with ABB’s latest PLC firmware updates, extending the module’s service life by 20% compared to previous versions. This makes it ideal for high-temperature environments like foundries or automotive paint shops.

 

Universal Signal Compatibility: With support for 8 thermocouple types and analog signals, the 500AIM02 R001 eliminates the need for external signal conditioners. This versatility streamlines inventory management, as a single module can interface with diverse sensors across an entire plant.

 

Industrial-Grade Robustness: Galvanic isolation between channels and EMI-shielded circuitry protect against voltage spikes and electromagnetic interference. The module’s IP20-rated enclosure resists dust and moisture, while overcurrent protection safeguards against faulty field devices.

 

Plug-and-Play Integration: Hot-swappable design allows module replacement without powering down the PLC, minimizing downtime during maintenance. ABB’s Control Builder software enables auto-detection of signal types and real-time diagnostics, reducing commissioning time by 30%.

 

Energy-Efficient Design: Low power consumption (≤2.5 W) and optimized ADC conversion reduce energy costs. The module’s compact form factor supports dense I/O configurations, saving up to 40% cabinet space in large-scale systems.

Application Areas

The ABB 500AIM02 R001 excels in industrial settings requiring precise analog signal monitoring:

 

  • Chemical Processing: Monitors reactor temperatures and pressure gradients in petrochemical plants, with thermocouple inputs supporting high-temperature measurements up to 1300°C.
  • Water Treatment: Measures pH levels, turbidity, and chlorine concentration in municipal water systems, ensuring regulatory compliance.
  • Food & Beverage: Controls pasteurization temperatures and liquid levels in bottling lines, with 4–20 mA inputs enabling tight process control.
  • Renewable Energy: Interfaces with solar inverter voltage sensors and wind turbine pitch angle transducers, optimizing energy production.
  • Metallurgy: Tracks furnace heat profiles and metal melt temperatures in smelting operations, with R001’s thermal resilience supporting harsh kiln environments.

Related Products

  1. ABB 500AI02: 4-channel analog input module for smaller systems, compatible with 500AIM02 R001 in mixed I/O configurations.
  2. ABB 500AO02: 4-channel analog output module for valve control, often paired with 500AIM02 R001 in closed-loop systems.
  3. ABB PM590-ETH: AC500 PLC processor with Ethernet connectivity, serving as the controller for 500AIM02 R001.
  4. ABB 500TAP01: Terminal adapter plate for simplified field wiring of 500AIM02 R001.
  5. ABB 500PWR12: 24 VDC power supply for AC500 backplanes, ensuring stable power to 500AIM02 R001.
  6. ABB S500-CPU-900: High-performance PLC for complex systems integrating multiple 500AIM02 R001 modules.
  7. ABB 500DI09: 16-channel digital input module, complementary to 500AIM02 R001 for mixed signal applications.

Installation and Maintenance

Installation Preparation:

 

  • Power off the AC500 PLC and ensure the backplane is grounded before installing the 500AIM02 R001. Mount the module on a DIN rail using the included clips, leaving 10 mm clearance for airflow.
  • Use shielded cables for thermocouple inputs and twisted-pair wiring for 4–20 mA signals to minimize interference. Follow ABB’s wiring diagrams to connect sensors, ensuring proper polarity and loop continuity.
  • Configure the module via Control Builder software, selecting the signal type for each channel and enabling diagnostics for real-time error monitoring.

 

Maintenance Recommendations:

 

  • Quarterly: Inspect terminal blocks for loose connections and clean the module with compressed air to remove dust.
  • Annually: Use the PLC’s diagnostic tools to verify channel accuracy. For thermocouple inputs, replace compensating cables if signs of abrasion are detected.
  • Firmware Updates: Apply ABB’s latest firmware for R001 modules to access bug fixes and compatibility improvements, especially when integrating with new PLC software versions.

Product Warranty

ABB warrants the 500AIM02 1MRB150022R001 against defects for 1 year from purchase. This coverage includes repair or replacement of faulty components, provided the module is used within specifications. ABB’s global support network offers 24/7 technical assistance, with certified engineers available for on-site troubleshooting. For critical applications, extended warranty plans (up to 3 years) are available, including priority service and preventive maintenance visits.

 

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