ABB 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010 Analog Input Module(XIONGBA)

ABB 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010 Analog Input Module(XIONGBA)

Brand Model: ABB 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010
Product Name: AC500 Analog Input Module (R0002Y Revision)
Warranty: 1 year
Size: 36 mm × 175 mm × 110 mm
Weight: 0.3 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

ABB 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010: Advanced Analog Input Module for Industrial PLC Systems

Product Overview

The ABB 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010 is a high-reliability analog input module engineered for ABB’s AC500 series programmable logic controllers (PLCs). As a critical component in industrial automation systems, this module facilitates real-time data acquisition from field sensors, converting analog signals from devices like pressure transmitters, temperature probes, and flow meters into digital data for PLC processing. The 500AIM02 features 8 isolated input channels with 16-bit resolution, ensuring precise signal conversion and minimal interference.

 

The suffix “R0002Y” denotes a hardware revision that enhances thermal management and compatibility with ABB’s latest PLC firmware updates. Part of ABB’s AC500 ecosystem, the module supports multiple signal types—including 4–20 mA, 0–10 V, and thermocouples (J, K, T, E, R, S, B, N)—making it versatile for applications in process control, power generation, and manufacturing. Its rugged design with EMI shielding and overvoltage protection ensures stable operation in harsh environments, while hot-swappable functionality allows maintenance without system shutdowns. By integrating the 500AIM02 R0002Y, engineers can optimize process visibility, improve control accuracy, and reduce downtime in mission-critical operations.

Technical Specifications

Parameter Value
Product Model 500AIM02 1MRB150022 R0002Y 1HDF 930412 X010
Manufacturer ABB
Product Type Analog Input Module (AC500 Series)
Input Channels 8 isolated channels
Signal Types 4–20 mA, 0–10 V, ±10 V, thermocouple (J/K/T/E/R/S/B/N)
Resolution 16-bit (±0.015% F.S.)
Sampling Rate 100 Hz/channel
Input Protection Overvoltage (±30 V for voltage, ±50 mA for current)
Communication S2I bus (via AC500 backplane)
Power Supply 24 VDC (from PLC backplane)
Operating Temperature -25°C to +70°C (R0002Y revision with extended thermal tolerance)
Dimensions 36 mm (W) × 175 mm (H) × 110 mm (D)
Weight 0.3 kg
Certifications CE, UL, cUL, ATEX Zone 2, IECEx

Key Features and Advantages

Enhanced Revision for Reliability: The R0002Y revision introduces improved heat dissipation mechanisms, reducing thermal stress in 24/7 operations. This update extends the module’s service life by 20% compared to previous versions, making it ideal for high-temperature environments like foundries or automotive paint shops.

 

Universal Signal Compatibility: With support for 8 thermocouple types and analog signals, the 500AIM02 R0002Y eliminates the need for external signal conditioners. This versatility streamlines inventory management, as a single module can interface with diverse sensors across an entire plant.

 

Industrial-Grade Robustness: Galvanic isolation between channels and EMI-shielded circuitry protect against voltage spikes and electromagnetic interference. The module’s IP20-rated enclosure resists dust and moisture, while overcurrent protection safeguards against faulty field devices.

 

Plug-and-Play Integration: Hot-swappable design allows module replacement without powering down the PLC, minimizing downtime during maintenance. ABB’s Control Builder software enables auto-detection of signal types and real-time diagnostics, reducing commissioning time by 30%.

 

Energy-Efficient Design: Low power consumption (≤2.5 W) and optimized ADC conversion reduce energy costs. The module’s compact form factor supports dense I/O configurations, saving up to 40% cabinet space in large-scale systems.

Application Areas

The ABB 500AIM02 R0002Y excels in industrial settings requiring precise analog signal monitoring:

 

  • Chemical Processing: Monitors reactor temperatures and pressure gradients in petrochemical plants, with thermocouple inputs supporting high-temperature measurements up to 1300°C.
  • Water Treatment: Measures pH levels, turbidity, and chlorine concentration in municipal water systems, ensuring regulatory compliance.
  • Food & Beverage: Controls pasteurization temperatures and liquid levels in bottling lines, with 4–20 mA inputs enabling tight process control.
  • Renewable Energy: Interfaces with solar inverter voltage sensors and wind turbine pitch angle transducers, optimizing energy production.
  • Metallurgy: Tracks furnace heat profiles and metal melt temperatures in smelting operations, with R0002Y’s thermal resilience supporting harsh kiln environments.

Related Products

  1. ABB 500AI02: 4-channel analog input module for smaller systems, compatible with 500AIM02 in mixed I/O configurations.
  2. ABB 500AO02: 4-channel analog output module for valve control, often paired with 500AIM02 in closed-loop systems.
  3. ABB PM590-ETH: AC500 PLC processor with Ethernet, serving as the controller for 500AIM02 modules.
  4. ABB 500TAP01: Terminal adapter plate for simplified field wiring of 500AIM02.
  5. ABB 500PWR12: 24 VDC power supply for AC500 backplanes, ensuring stable power to 500AIM02.
  6. ABB S500-CPU-900: High-performance PLC for complex systems integrating multiple 500AIM02 modules.
  7. ABB 500DI09: 16-channel digital input module, complementary to 500AIM02 for mixed signal applications.

Installation and Maintenance

Installation Preparation:

 

  • Power off the AC500 PLC and ensure the backplane is grounded before installing the 500AIM02 R0002Y. Mount the module on a DIN rail using the included clips, leaving 10 mm clearance for airflow.
  • Use shielded cables for thermocouple inputs and twisted-pair wiring for 4–20 mA signals to minimize interference. Follow ABB’s wiring diagrams to connect sensors, ensuring proper polarity and loop continuity.
  • Configure the module via Control Builder software, selecting the signal type for each channel and enabling diagnostics for real-time error monitoring.

 

Maintenance Recommendations:

 

  • Quarterly: Inspect terminal blocks for loose connections and clean the module with compressed air to remove dust.
  • Annually: Use the PLC’s diagnostic tools to verify channel accuracy. For thermocouple inputs, replace compensating cables if signs of abrasion are detected.
  • Firmware Updates: Apply ABB’s latest firmware for R0002Y modules to access bug fixes and compatibility improvements, especially when integrating with new PLC software versions.

Product Warranty

ABB warrants the 500AIM02 1MRB150022 R0002Y against defects for 1 year from purchase. This coverage includes repair or replacement of faulty components, provided the module is used within specifications. ABB’s global support network offers 24/7 technical assistance, with certified engineers available for on-site troubleshooting. For critical applications, extended warranty plans (up to 3 years) are available, including priority service and preventive maintenance visits.

 

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