+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
ABB 3HNA000512-001: High-Precision Robot body cable for Industrial Automation
Product Overview
The ABB 3HNA000512-001 is a high-performance robot 本体电缆 designed for seamless integration with ABB’s industrial robot systems, ensuring reliable power and signal transmission in dynamic manufacturing environments. As part of ABB’s 3HNA series, this cable is engineered to meet the rigorous demands of robotic applications, including automotive assembly, material handling, and precision machining. The 3HNA000512-001 serves as a critical link between the robot controller and end-effectors, enabling real-time data exchange and power delivery while maintaining optimal performance under continuous motion.
Constructed with robust materials and advanced shielding technology, the ABB 3HNA000512-001 offers exceptional durability and resistance to mechanical stress, electromagnetic interference (EMI), and environmental factors such as oil, coolant, and dust. Its flexible design allows for unrestricted movement of the robot arm, minimizing wear and tear during operation. By leveraging the 3HNA000512-001, manufacturers can enhance system reliability, reduce downtime, and achieve precise control over robotic processes, ultimately driving operational efficiency and productivity.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Model | 3HNA000512-001 |
| Manufacturer | ABB |
| Product Type | Robot body cable (3HNA Series) |
| Cable Type | Multi-conductor shielded cable |
| Conductor Material | Oxygen-free copper (OFC) |
| Insulation | Cross-linked polyethylene (XLPE) |
| Shielding | Aluminum-mylar tape + braided copper shield |
| Voltage Rating | 600 V AC |
| Current Capacity | 10 A (per conductor) |
| Temperature Range | -20°C to +80°C |
| Flex Life | >10 million cycles (at 90° bend radius) |
| Weight | 1.2 kg/m |
| Certifications | CE, UL, CSA, RoHS |
Key Features and Advantages
Superior Signal Integrity: The ABB 3HNA000512-001 incorporates dual-layer shielding (aluminum-mylar tape and braided copper) to minimize EMI/RFI interference, ensuring stable data transmission for critical robotic operations like vision-guided picking or high-speed welding.
High Flexibility and Durability: Engineered with a torsion-resistant design and XLPE insulation, this cable withstands millions of bending cycles without performance degradation, making it ideal for robots with complex motion profiles.
Precision Engineering: The cable’s oxygen-free copper conductors and low-loss dielectric material enable efficient power transfer and signal fidelity, supporting high-frequency communication protocols such as EtherCAT and PROFINET.
Environmental Resilience: The 3HNA000512-001 is resistant to oil, chemicals, and UV radiation, ensuring long-term reliability in harsh industrial settings. Its flame-retardant jacket meets UL 94 V-0 standards, enhancing safety in high-risk environments.
Easy Integration: Designed for plug-and-play compatibility with ABB’s IRC5 and OmniCore controllers, the 3HNA000512-001 simplifies installation and reduces setup time, allowing manufacturers to quickly deploy robotic systems.
Application Areas
The ABB 3HNA000512-001 is widely used in industrial automation applications across multiple sectors:
- Automotive Manufacturing: Deployed in paint shops, body-in-white assembly lines, and powertrain production to connect robots with spray guns, weld torches, and grippers, ensuring seamless operation in high-temperature and high-moisture environments.
- Electronics Assembly: Used in semiconductor packaging and PCB manufacturing to transmit power and signals between robots and precision tools like pick-and-place heads and soldering stations.
- Material Handling: Integrated into robotic palletizing systems and automated storage/retrieval systems (AS/RS) to support continuous motion and heavy payloads, ensuring reliable performance in logistics and warehousing.
- Aerospace Component Production: Utilized in composite material layup and drilling operations, where the cable’s resistance to extreme temperatures and mechanical stress is critical for aircraft component quality.
- Food and Beverage Processing: Deployed in robotic packaging lines to withstand washdowns and exposure to cleaning agents, maintaining hygienic conditions while ensuring reliable robotic performance.
Related Products
- 3HAC031683-004 Cable 30M ABB DSQC679
- 3HAC031683-001
- ABB 3HAC026271-001 | ABB DSQC646
- ABB IRC5 Controller 3HAC025562-001 /06 Capacitor
- 3HAC025466-001 Bay Fan IRC5 REFURBISHED – ABB
- Abb 3HAB9271-1/01B Dummy Drive Unit
- Abb 3HAB8859-1/03A Dc Bus Bar Connecting Strip
- 3HAB8101-8/08Y ROBOTIC SERVO DRIVE
Installation and Maintenance
Installation Preparation:
Before installing the ABB 3HNA000512-001, ensure the robot arm and controller are powered off and properly grounded. Route the cable along the robot’s articulation points, securing it with cable ties or clamps to prevent excessive tension or abrasion. Use the provided connectors to interface with the robot controller and end-effector, ensuring a snug fit to avoid signal loss. Follow ABB’s wiring diagrams to connect power and signal lines, paying special attention to polarity and conductor labeling.
Before installing the ABB 3HNA000512-001, ensure the robot arm and controller are powered off and properly grounded. Route the cable along the robot’s articulation points, securing it with cable ties or clamps to prevent excessive tension or abrasion. Use the provided connectors to interface with the robot controller and end-effector, ensuring a snug fit to avoid signal loss. Follow ABB’s wiring diagrams to connect power and signal lines, paying special attention to polarity and conductor labeling.
Maintenance Recommendations:
Regularly inspect the cable for signs of wear, such as frayed insulation, loose connections, or shield damage. Clean the cable with a dry, lint-free cloth to remove dust and debris, avoiding solvents that may degrade the jacket material. Use ABB’s diagnostic tools to monitor signal quality and power transmission, addressing any anomalies promptly. For high-cycle applications, consider periodic cable replacement (every 5–7 years or after 10 million cycles) to maintain optimal performance. In corrosive environments, apply a protective coating to the cable jacket to extend its lifespan.
Regularly inspect the cable for signs of wear, such as frayed insulation, loose connections, or shield damage. Clean the cable with a dry, lint-free cloth to remove dust and debris, avoiding solvents that may degrade the jacket material. Use ABB’s diagnostic tools to monitor signal quality and power transmission, addressing any anomalies promptly. For high-cycle applications, consider periodic cable replacement (every 5–7 years or after 10 million cycles) to maintain optimal performance. In corrosive environments, apply a protective coating to the cable jacket to extend its lifespan.
Product Warranty
ABB guarantees the 3HNA000512-001 against defects in materials and workmanship for 1 year from the date of purchase. This warranty covers repair or replacement of the cable, provided it is used in accordance with ABB’s specifications. ABB’s global technical support team offers 24/7 assistance for troubleshooting, installation guidance, and system optimization. Customers can also access ABB’s training programs and online resources to enhance their expertise in robotic system integration and maintenance.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
