+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3HAC6428-1/04 is a high-performance robot communication interface cable engineered for ABB’s advanced industrial robotics systems, specifically optimized for integration with the IRC5 controller platform. As a critical connectivity component, this cable facilitates seamless data transmission between the robot controller, servo drives, and peripheral devices, ensuring precise motion control and real-time system synchronization in demanding manufacturing environments. The 3HAC6428-1/04 features a 25-pin D-sub connector configuration and a 36-inch length, making it ideal for medium-range installations where flexible routing and signal integrity are essential.
The ABB 3HAC6428-1/04 is a high-performance robot communication interface cable engineered for ABB’s advanced industrial robotics systems, specifically optimized for integration with the IRC5 controller platform. As a critical connectivity component, this cable facilitates seamless data transmission between the robot controller, servo drives, and peripheral devices, ensuring precise motion control and real-time system synchronization in demanding manufacturing environments. The 3HAC6428-1/04 features a 25-pin D-sub connector configuration and a 36-inch length, making it ideal for medium-range installations where flexible routing and signal integrity are essential.
Part of ABB’s robotics automation portfolio, the 3HAC6428-1/04 incorporates dual-layer shielding (aluminum-mylar foil and braided copper) to mitigate electromagnetic interference (EMI) and maintain signal fidelity. Its rugged PVC jacket and reinforced strain relief are designed to withstand continuous vibration, temperature fluctuations, and exposure to industrial debris, enabling 24/7 operation in harsh conditions. The cable’s compatibility with protocols like DeviceNet, Profibus, and Ethernet/IP ensures effortless integration into existing automation ecosystems, reducing downtime and enhancing operational efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3HAC6428-1/04 |
| Manufacturer | ABB |
| Product Type | Robot Communication Interface Cable |
| Connector Type | 25-pin D-submale/female (straight connector) |
| Cable Length | 36 inches (914.4 mm) |
| Conductor Material | Oxygen-free copper with tinned strands |
| Shielding | Aluminum-mylar foil + braided copper |
| Operating Temperature | -20°C to +70°C |
| Voltage Rating | 30 V DC |
| Impedance | 100 ±10% ohms |
| Compliance | CE, UL 508, RoHS |
| Weight | 0.6 kg |
| Bending Radius | Min. 60 mm (without signal degradation) |
Key Features and Advantages
Enhanced Signal Stability: The 3HAC6428-1/04 utilizes advanced shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise industrial environments. Its 100-ohm impedance matching minimizes signal reflection, supporting precise control for robotic welding, painting, and assembly tasks.
Enhanced Signal Stability: The 3HAC6428-1/04 utilizes advanced shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise industrial environments. Its 100-ohm impedance matching minimizes signal reflection, supporting precise control for robotic welding, painting, and assembly tasks.
Durable Industrial Design: With a 36-inch form factor and corrosion-resistant connectors, this cable balances flexibility with ruggedness. The molded strain relief prevents conductor fatigue in dynamic robotic movements, while the flame-retardant PVC jacket complies with industrial safety standards, extending service life in harsh manufacturing setups.
Plug-and-Play Compatibility: Engineered for ABB’s IRC5 platform, the 3HAC6428-1/04 requires no additional configuration, simplifying integration with PLCs, HMIs, and safety systems. Its broad protocol support eliminates the need for adapters, reducing setup time and maintenance complexity.
Cost-Efficient Maintenance: The modular design allows targeted replacement of faulty segments, while ABB’s global spare parts network ensures quick fulfillment. Regular impedance testing (annually recommended) maintains signal integrity, optimizing total cost of ownership for large-scale operations.
Application Areas
The ABB 3HAC6428-1/04 is widely applied in industrial automation scenarios across sectors:
The ABB 3HAC6428-1/04 is widely applied in industrial automation scenarios across sectors:
- Automotive Manufacturing: Connects robot controllers to spot welders, paint systems, and conveyor networks in automotive assembly lines, ensuring synchronized operation.
- Electronics Production: Facilitates high-precision data transmission for pick-and-place robots in semiconductor packaging and PCB assembly.
- Food & Beverage Processing: Enables hygienic connectivity in robotic palletizers and sorting systems, with the cable’s chemical-resistant jacket suitable for washdown environments.
- Aerospace Fabrication: Supports high-reliability communication for robotic drilling and composite layup in aircraft manufacturing.
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Installation and Maintenance
Installation Preparation:
Route the 3HAC6428-1/04 away from high-voltage cables to minimize EMI. Secure the cable with ties at 500-mm intervals, maintaining a minimum bending radius of 60 mm. Ensure connectors are locked to prevent vibration-induced disconnection, and verify controller firmware compatibility with the cable’s protocol settings.
Installation Preparation:
Route the 3HAC6428-1/04 away from high-voltage cables to minimize EMI. Secure the cable with ties at 500-mm intervals, maintaining a minimum bending radius of 60 mm. Ensure connectors are locked to prevent vibration-induced disconnection, and verify controller firmware compatibility with the cable’s protocol settings.
Maintenance Recommendations:
- Routine Checks: Quarterly inspect for connector corrosion, jacket abrasion, or shielding damage. Clean debris to maintain thermal performance.
- Electrical Testing: Annually verify impedance (100±10 ohms) and conductor continuity. Replace if signal loss exceeds 3 dB.
- Environmental Management: Maintain temperatures between -20°C and +70°C. Avoid exposure to solvents or direct sunlight.
Product Warranty and Support
The ABB 3HAC6428-1/04 is backed by a 1-year warranty for manufacturing defects. ABB offers 24/7 technical support and spot inventory with 3-day delivery after payment, ensuring minimal downtime for critical applications.
The ABB 3HAC6428-1/04 is backed by a 1-year warranty for manufacturing defects. ABB offers 24/7 technical support and spot inventory with 3-day delivery after payment, ensuring minimal downtime for critical applications.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
