+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3HAC6157-1 is a high-reliability industrial communication bus cable designed for seamless connectivity in ABB’s robotic and automation systems. Engineered to facilitate robust data transmission between robot controllers, servo drives, and peripheral devices, this cable ensures stable communication in demanding industrial environments. With its 25-pin D-sub connectors and 30-inch length, the 3HAC6157-1 is optimized for medium-to-long-range installations in robotic workcells, factory automation networks, and process control systems, balancing flexible routing with signal integrity.
The ABB 3HAC6157-1 is a high-reliability industrial communication bus cable designed for seamless connectivity in ABB’s robotic and automation systems. Engineered to facilitate robust data transmission between robot controllers, servo drives, and peripheral devices, this cable ensures stable communication in demanding industrial environments. With its 25-pin D-sub connectors and 30-inch length, the 3HAC6157-1 is optimized for medium-to-long-range installations in robotic workcells, factory automation networks, and process control systems, balancing flexible routing with signal integrity.
As part of ABB’s automation component portfolio, the 3HAC6157-1 features dual-layer shielding (aluminum-mylar foil and braided copper) to minimize electromagnetic interference (EMI) and maintain signal fidelity. Its rugged PVC jacket and reinforced strain relief withstand vibration, temperature fluctuations, and exposure to industrial debris, enabling 24/7 operation in harsh manufacturing settings. The cable’s compatibility with ABB’s IRC5 controller platform and protocols like DeviceNet, Profibus, and Ethernet/IP ensures effortless integration into existing automation infrastructures, reducing downtime and enhancing operational efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3HAC6157-1 |
| Manufacturer | ABB |
| Product Type | Industrial Communication Bus Cable |
| Connector Type | 25-pin D-submale/female (straight connector) |
| Cable Length | 30 inches (762 mm) |
| Conductor Material | Oxygen-free copper with tinned strands |
| Shielding | Aluminum-mylar foil + braided copper |
| Operating Temperature | -20°C to +70°C |
| Voltage Rating | 30 V DC |
| Impedance | 100 ±10% ohms |
| Compliance | CE, UL 508, RoHS |
| Weight | 0.5 kg |
| Bending Radius | Min. 50 mm (without signal degradation) |
Key Features and Advantages
Superior Signal Stability: The 3HAC6157-1 employs advanced dual shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise environments. Its 100-ohm impedance matching minimizes signal reflection, supporting precise robotic motion control and real-time sensor feedback for critical applications.
Superior Signal Stability: The 3HAC6157-1 employs advanced dual shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise environments. Its 100-ohm impedance matching minimizes signal reflection, supporting precise robotic motion control and real-time sensor feedback for critical applications.
Durable Industrial Design: With a 30-inch form factor and corrosion-resistant connectors, this cable balances flexibility with ruggedness. The molded strain relief prevents conductor fatigue in dynamic robotic movements, while the flame-retardant PVC jacket complies with industrial safety standards, extending service life in welding, painting, and material handling setups.
Plug-and-Play Compatibility: Engineered for ABB’s IRC5 platform, the 3HAC6157-1 requires no additional configuration, simplifying integration with PLCs, HMIs, and safety systems. Its broad protocol support eliminates the need for adapters, reducing setup time and maintenance complexity in complex automation networks.
Cost-Efficient Maintenance: The modular design allows targeted replacement of faulty segments, while ABB’s global spare parts network ensures quick fulfillment. Regular impedance testing (annually recommended) maintains signal integrity, optimizing total cost of ownership for large-scale manufacturing operations.
Application Areas
The ABB 3HAC6157-1 is widely utilized in industrial automation scenarios across sectors:
The ABB 3HAC6157-1 is widely utilized in industrial automation scenarios across sectors:
- Automotive Manufacturing: Connects robot controllers to spot welders, paint dispensers, and conveyor systems in automotive assembly lines, ensuring synchronized operation across multiple workcells.
- Electronics Production: Facilitates high-precision data transmission for pick-and-place robots in semiconductor packaging and PCB assembly, where signal latency must be minimized.
- Food & Beverage Packaging: Enables hygienic connectivity in robotic palletizers and sorting systems, with the cable’s chemical-resistant jacket suitable for washdown environments.
- Aerospace Component Fabrication: Supports high-reliability communication for robotic drilling and composite layup in aircraft manufacturing, where system uptime is critical.
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Installation and Maintenance
Installation Preparation:
Route the 3HAC6157-1 separately from high-voltage power cables to minimize EMI. Use cable ties to secure the cable at 400-mm intervals, maintaining a minimum bending radius of 50 mm to avoid conductor damage. Ensure connectors are locked firmly using the provided screws to prevent vibration-induced disconnection. Verify controller firmware compatibility with the cable’s communication protocol (e.g., DeviceNet, Profibus) before power-up.
Installation Preparation:
Route the 3HAC6157-1 separately from high-voltage power cables to minimize EMI. Use cable ties to secure the cable at 400-mm intervals, maintaining a minimum bending radius of 50 mm to avoid conductor damage. Ensure connectors are locked firmly using the provided screws to prevent vibration-induced disconnection. Verify controller firmware compatibility with the cable’s communication protocol (e.g., DeviceNet, Profibus) before power-up.
Maintenance Recommendations:
- Routine Inspections: Quarterly visual checks for connector corrosion, jacket abrasion, or shielding damage. Clean cable surfaces with a dry cloth to remove dust and debris that may affect thermal performance.
- Electrical Testing: Annually measure impedance (should remain within 100±10 ohms) and conductor continuity. Replace the cable if signal loss exceeds 3 dB or shielding integrity is compromised.
- Environmental Management: Maintain operating temperatures between -20°C and +70°C. Avoid exposure to solvents, oils, or direct sunlight, which may degrade the PVC jacket over time.
- Spare Parts Management: Keep a spare 3HAC6157-1 on hand to leverage ABB’s 3-day delivery service, minimizing production downtime in case of unexpected failure.
Product Warranty and Support
The ABB 3HAC6157-1 is backed by a 1-year warranty covering manufacturing defects. ABB’s global technical support team provides 24/7 assistance for installation guidance, diagnostic troubleshooting, and compatibility queries. With spot inventory availability and 3-day delivery after payment, customers benefit from streamlined supply chain management, ensuring minimal disruption to critical operations.
The ABB 3HAC6157-1 is backed by a 1-year warranty covering manufacturing defects. ABB’s global technical support team provides 24/7 assistance for installation guidance, diagnostic troubleshooting, and compatibility queries. With spot inventory availability and 3-day delivery after payment, customers benefit from streamlined supply chain management, ensuring minimal disruption to critical operations.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
