+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3HAC5498-1 is a high-reliability industrial communication bus cable engineered for seamless connectivity in ABB’s robotic and automation ecosystems. Designed to facilitate robust data transmission between controllers, drives, and peripheral devices, this cable ensures stable communication in demanding industrial environments. With its 25-pin D-sub connectors and 16-inch length, the 3HAC5498-1 is optimized for compact setups, such as robotic workcells, factory automation networks, and process control systems, where space efficiency and signal integrity are critical.
The ABB 3HAC5498-1 is a high-reliability industrial communication bus cable engineered for seamless connectivity in ABB’s robotic and automation ecosystems. Designed to facilitate robust data transmission between controllers, drives, and peripheral devices, this cable ensures stable communication in demanding industrial environments. With its 25-pin D-sub connectors and 16-inch length, the 3HAC5498-1 is optimized for compact setups, such as robotic workcells, factory automation networks, and process control systems, where space efficiency and signal integrity are critical.
As part of ABB’s automation component portfolio, the 3HAC5498-1 features dual-layer shielding (aluminum-mylar foil and braided copper) to minimize electromagnetic interference (EMI) and maintain signal fidelity. Its rugged construction withstands vibration, temperature fluctuations, and exposure to industrial debris, enabling 24/7 operation in harsh manufacturing settings. The cable’s compatibility with ABB’s IRC5 controller platform and multiple communication protocols ensures effortless integration into existing automation infrastructures, reducing downtime and enhancing operational efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3HAC5498-1 |
| Manufacturer | ABB |
| Product Type | Industrial Communication Bus Cable |
| Connector Type | 25-pin D-submale/female (straight connector) |
| Cable Length | 16 inches (406.4 mm) |
| Conductor Material | Oxygen-free copper with tinned strands |
| Shielding | Aluminum-mylar foil + braided copper |
| Operating Temperature | -20°C to +70°C |
| Voltage Rating | 30 V DC |
| Impedance | 100 ±10% ohms |
| Compliance | CE, UL 508, RoHS |
| Weight | 0.25 kg |
| Application | Robot controller interfacing, industrial network backplanes |
Key Features and Advantages
Superior Signal Integrity: The 3HAC5498-1 employs advanced shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise environments. Its 100-ohm impedance matching minimizes signal reflection, supporting reliable communication for time-sensitive robotic operations.
Superior Signal Integrity: The 3HAC5498-1 employs advanced shielding to reject EMI/RFI, ensuring error-free data transfer even in high-noise environments. Its 100-ohm impedance matching minimizes signal reflection, supporting reliable communication for time-sensitive robotic operations.
Durable and Compact Design: With a 16-inch form factor and corrosion-resistant connectors, this cable balances space-saving installation with industrial-grade durability. The molded strain relief and reinforced jacket protect against mechanical stress, extending service life in dynamic robotic applications.
Broad System Compatibility: Engineered for ABB’s IRC5 platform, the 3HAC5498-1 supports protocols like DeviceNet, Profibus, and Ethernet/IP, enabling seamless integration with PLCs, HMIs, and safety systems. Its plug-and-play design eliminates configuration complexity, reducing installation time.
Cost-Effective Maintenance: The modular cable design allows targeted replacement of faulty segments, minimizing downtime. ABB’s global support network ensures quick access to spare parts, optimizing total cost of ownership for manufacturing operations.
Application Areas
The ABB 3HAC5498-1 is widely utilized in industrial automation scenarios across sectors:
The ABB 3HAC5498-1 is widely utilized in industrial automation scenarios across sectors:
- Robotic Integration: Connects robot controllers to servo drives, I/O modules, and vision systems in automotive welding, painting, and assembly lines, ensuring synchronized motion control.
- Factory Automation: Facilitates communication between PLCs, distributed control systems (DCS), and material handling equipment in packaging, logistics, and semiconductor manufacturing.
- Process Control: Enables reliable data transmission in chemical, pharmaceutical, and food processing plants, where precision and system uptime are non-negotiable.
- Aerospace Manufacturing: Supports high-precision connectivity for robotic drilling, composite layup, and component inspection in aircraft production.
Its versatility makes it ideal for any automation setup requiring secure, high-speed communication between critical components.
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Installation and Maintenance
Installation Preparation:
Route the 3HAC5498-1 away from high-voltage power cables to minimize EMI. Secure connectors using locking mechanisms to prevent disconnection during operation. Ensure the cable path is free of sharp edges and maintain a minimum bending radius of 25 mm to avoid conductor damage. Verify compatibility with the controller’s communication protocol settings before power-up.
Installation Preparation:
Route the 3HAC5498-1 away from high-voltage power cables to minimize EMI. Secure connectors using locking mechanisms to prevent disconnection during operation. Ensure the cable path is free of sharp edges and maintain a minimum bending radius of 25 mm to avoid conductor damage. Verify compatibility with the controller’s communication protocol settings before power-up.
Maintenance Recommendations:
- Routine Inspections: Quarterly check for connector corrosion, cable abrasion, or shielding damage. Clean debris from cable surfaces to maintain thermal performance.
- Electrical Testing: Annually verify impedance (should remain within 100±10 ohms) and conductor continuity. Replace the cable if signal loss exceeds 3 dB or shielding integrity is compromised.
- Environmental Management: Maintain operating temperatures between -20°C and +70°C. Avoid exposure to chemicals, oils, or direct sunlight, which may degrade insulation over time.
- Spare Parts Inventory: Keep a spare 3HAC5498-1 on hand to leverage ABB’s rapid delivery network (3-day turnaround) and minimize production interruptions.
Product Warranty and Support
The ABB 3HAC5498-1 is backed by a 1-year warranty covering manufacturing defects. ABB’s global technical support team provides 24/7 assistance for installation, diagnostics, and compatibility queries. With spot inventory availability and 3-day delivery after payment, customers benefit from streamlined supply chain management, ensuring minimal downtime for critical applications.
The ABB 3HAC5498-1 is backed by a 1-year warranty covering manufacturing defects. ABB’s global technical support team provides 24/7 assistance for installation, diagnostics, and compatibility queries. With spot inventory availability and 3-day delivery after payment, customers benefit from streamlined supply chain management, ensuring minimal downtime for critical applications.
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
