ABB 3HAC5497-1 Industrial Communication Bus Cable(XIONGBA)

Brand Model: ABB 3HAC5497-1
Product Name: Industrial Communication Bus Cable
Warranty: 1 year
Size: 14 inches (355.6 mm)
Weight: 0.2 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview
The ABB 3HAC5497-1 is a high-performance industrial communication bus cable designed for seamless connectivity in ABB’s advanced robotic and automation systems. Engineered to support critical data transmission between controllers, drives, and peripheral devices, this cable ensures reliable and high-speed communication in industrial environments. With its 25-pin male/female connectors and 14-inch length, the 3HAC5497-1 is optimized for applications requiring compact yet robust connectivity solutions, such as robotic workcells, factory automation systems, and process control setups.

 

As part of ABB’s extensive range of automation components, the 3HAC5497-1 features shielded construction to minimize electromagnetic interference (EMI) and ensure signal integrity. Its durable design withstands harsh industrial conditions, including vibration, temperature fluctuations, and exposure to dust and moisture, making it suitable for 24/7 operation in demanding manufacturing environments. The cable’s compatibility with ABB’s IRC5 controller platform and other industrial protocols ensures seamless integration into existing automation infrastructure, reducing downtime and enhancing operational efficiency.

 

Technical Specifications

 

Parameter Name Parameter Value
Product Model 3HAC5497-1
Manufacturer ABB
Product Type Industrial Communication Bus Cable
Connector Type 25-pin D-submale/female (straight/right-angle options)
Cable Length 14 inches (355.6 mm)
Conductor Material Copper with tinned strands
Shielding Aluminum-mylar foil + braided copper
Operating Temperature -20°C to +70°C
Voltage Rating 30 V DC
Impedance 100 ±10% ohms
Compliance CE, UL 508, RoHS
Weight 0.2 kg
Application Robot controller connectivity, industrial network backplanes

 

Key Features and Advantages
Reliable Signal Transmission: The 3HAC5497-1 employs dual-layer shielding (aluminum-mylar foil and braided copper) to reject EMI and RFI, ensuring stable data transfer even in high-noise environments. Its 100-ohm impedance matches standard industrial bus requirements, minimizing signal reflection and distortion.

 

Compact and Rugged Design: With a 14-inch length and 25-pin D-sub connectors, this cable offers space-saving connectivity for dense control cabinets and robotic systems. The molded strain relief and corrosion-resistant connectors enhance durability, reducing the need for frequent replacements.

 

Wide Compatibility: Designed for ABB’s IRC5 controller platform, the 3HAC5497-1 supports multiple communication protocols, including DeviceNet, Profibus, and Ethernet/IP, enabling integration with diverse automation equipment. Its plug-and-play design simplifies installation, requiring no additional configuration.

 

Cost-Effective Maintenance: The cable’s modular design allows for easy replacement of individual segments, reducing downtime during repairs. ABB’s global support network ensures quick access to replacement parts, minimizing operational disruptions.

 

Application Areas
The ABB 3HAC5497-1 is widely used in industrial automation applications across various sectors:

 

  • Robotics Integration: Connects robot controllers to drives, I/O modules, and safety systems in automotive assembly lines, ensuring synchronized motion control and real-time data exchange.
  • Factory Automation: Facilitates communication between PLCs, HMIs, and distributed control systems (DCS) in packaging, material handling, and logistics operations.
  • Process Control: Enables reliable data transmission in chemical and pharmaceutical plants, where precision and uptime are critical.
  • Machine Tooling: Supports connectivity between CNC machines, sensors, and actuators in metalworking and aerospace manufacturing.

 

Its versatility makes it an ideal choice for any automation setup requiring secure, high-speed communication between critical components.

 

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Installation and Maintenance
Installation Preparation:
Ensure the cable path is free of sharp edges and electromagnetic interference sources. Route the 3HAC5497-1 away from power cables to minimize cross-talk. Secure the connectors using the provided locking mechanisms to prevent accidental disconnection during operation. Verify compatibility with the controller’s firmware version and communication protocol settings.

 

Maintenance Recommendations:

 

  • Routine Checks: Inspect cable connectors for signs of corrosion or physical damage quarterly. Clean dust and debris from cable surfaces to maintain optimal performance.
  • Signal Integrity Testing: Use a multimeter to verify continuity and impedance annually. Replace the cable if resistance exceeds 110 ohms or if shielding integrity is compromised.
  • Environmental Monitoring: Ensure operating temperatures remain within -20°C to +70°C. Avoid exposing the cable to direct sunlight or chemicals, as these may degrade insulation over time.
  • Spare Parts Management: Keep a spare 3HAC5497-1 on hand for quick replacement, leveraging ABB’s global inventory network for rapid fulfillment.

 

Product Warranty and Support
The ABB 3HAC5497-1 is backed by a 1-year warranty covering manufacturing defects. ABB offers 24/7 technical support, including remote diagnostics and compatibility guidance, to optimize system performance. With spot inventory available and 3-day delivery after payment, customers benefit from rapid order fulfillment, minimizing production delays.

 

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