Description
Product Overview
The ABB 3HAC031683-004 is a high-performance cable assembly engineered for ABB’s industrial robotics systems, designed to deliver reliable power and signal transmission in dynamic robotic applications. As part of ABB’s 3HAC series, this cable assembly stands out for its durability and precision, catering to the rigorous demands of automated manufacturing environments. The 3HAC031683-004 features a rugged shielded design with advanced EMI protection, ensuring stable communication between robot controllers, motors, and peripheral devices even in high-noise settings.
The ABB 3HAC031683-004 is a high-performance cable assembly engineered for ABB’s industrial robotics systems, designed to deliver reliable power and signal transmission in dynamic robotic applications. As part of ABB’s 3HAC series, this cable assembly stands out for its durability and precision, catering to the rigorous demands of automated manufacturing environments. The 3HAC031683-004 features a rugged shielded design with advanced EMI protection, ensuring stable communication between robot controllers, motors, and peripheral devices even in high-noise settings.
Specifically optimized for robot models like the IRB 8700 and IRB 6700, this cable assembly supports both power and data transmission, enabling seamless integration into complex robotic workflows. Its flexible, flame-retardant TPE jacket resists oils, chemicals, and abrasion, while the oxygen-free copper conductors maintain low resistance for efficient power delivery. The ABB 3HAC031683-004 plays a critical role in minimizing downtime and enhancing operational efficiency by ensuring consistent performance during continuous robotic movements.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | 3HAC031683-004 |
Manufacturer | ABB |
Product Type | Industrial Robot Cable Assembly |
Cable Type | Shielded multi-conductor cable with braided armor |
Length | 10 meters |
Conductor Material | Oxygen-free copper (OFC) |
Insulation Material | Cross-linked polyethylene (XLPE) |
Jacket Material | Flame-retardant TPE with UV resistance |
Rated Voltage | 300V AC |
Temperature Range | -30°C to +80°C |
Bending Radius | Minimum 100mm (at operational temperature) |
Connector Type | ABB-compatible quick-lock connectors with gold-plated contacts |
Protection Class | IP67 (dust-tight and water-resistant) |
Compliance | CE, RoHS, ISO 13849 |
Main Features and Advantages
The ABB 3HAC031683-004 offers distinct advantages for industrial robotics: its braided armor shielding provides superior EMI/RFI protection, critical for maintaining signal integrity in complex automation setups. The cable’s 10-meter length supports extended robotic arm reaches, ideal for large workcells or multi-robot systems. Its IP67 rating ensures durability in harsh environments, resisting dust, water immersion, and mechanical impacts.
The ABB 3HAC031683-004 offers distinct advantages for industrial robotics: its braided armor shielding provides superior EMI/RFI protection, critical for maintaining signal integrity in complex automation setups. The cable’s 10-meter length supports extended robotic arm reaches, ideal for large workcells or multi-robot systems. Its IP67 rating ensures durability in harsh environments, resisting dust, water immersion, and mechanical impacts.
Installation is streamlined via quick-lock connectors that align with ABB’s robotic interfaces, reducing setup time. The color-coded wiring and pre-terminated design minimize configuration errors, while the high-flex construction withstands over 20 million bend cycles, outperforming standard cables in continuous motion applications. The 3HAC031683-004 also features a low-smoke, zero-halogen (LSZH) jacket for safety in fire-sensitive environments, making it suitable for industries like electronics and pharmaceuticals.
Application Areas
The ABB 3HAC031683-004 is tailored for diverse robotic applications:
The ABB 3HAC031683-004 is tailored for diverse robotic applications:
- Automotive Manufacturing: Used in body welding, painting, and final assembly lines where long-reach robots require reliable cabling.
- Aerospace: Supports precision robotic operations in aircraft component manufacturing and inspection.
- Logistics and Warehousing: Enables high-speed robotic palletizing and material handling in large distribution centers.
- Heavy Machinery Production: Installed in robots for casting, forging, and heavy-duty material processing.
- Food Processing: Hygienic design suitable for robotic systems in cleanroom environments or washdown areas.
Its long-length capability and environmental resistance make the 3HAC031683-004 an essential component for applications requiring extended robotic mobility without compromising performance.
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Installation and Maintenance
Installation Preparations:
Ensure the robotic system is powered down before installing the 3HAC031683-004. Plan cable routing to avoid sharp bends or pinch points, maintaining a minimum bending radius of 100mm. Use cable ties or guides to secure the 10-meter length, preventing sagging or entanglement during robotic movements. Verify connector compatibility with ABB robot models (e.g., IRB 8700) and use anti-static gear during handling to protect sensitive components.
Installation Preparations:
Ensure the robotic system is powered down before installing the 3HAC031683-004. Plan cable routing to avoid sharp bends or pinch points, maintaining a minimum bending radius of 100mm. Use cable ties or guides to secure the 10-meter length, preventing sagging or entanglement during robotic movements. Verify connector compatibility with ABB robot models (e.g., IRB 8700) and use anti-static gear during handling to protect sensitive components.
Maintenance Recommendations:
Regularly inspect the cable for abrasions, cracks, or connector wear, especially in high-motion areas. Clean the jacket with a mild detergent and dry cloth to remove industrial debris. Check for loose connections or signal interference, which may indicate damaged shielding. Replace the cable if it fails continuity tests or shows signs of internal conductor degradation. Periodic lubrication of connector interfaces (as per ABB guidelines) can extend service life in corrosive environments.
Regularly inspect the cable for abrasions, cracks, or connector wear, especially in high-motion areas. Clean the jacket with a mild detergent and dry cloth to remove industrial debris. Check for loose connections or signal interference, which may indicate damaged shielding. Replace the cable if it fails continuity tests or shows signs of internal conductor degradation. Periodic lubrication of connector interfaces (as per ABB guidelines) can extend service life in corrosive environments.
Product Assurance
The ABB 3HAC031683-004 is backed by a 1-year warranty, covering defects in materials and workmanship. ABB’s global support network provides 24/7 technical assistance for installation, troubleshooting, and compatibility issues. Authorized distributors ensure rapid availability of spare parts, minimizing production downtime. Rigorous testing (including bend cycle, temperature, and EMI resistance) guarantees the 3HAC031683-004 meets ABB’s standards for industrial reliability, making it a trusted choice for mission-critical robotic applications.
The ABB 3HAC031683-004 is backed by a 1-year warranty, covering defects in materials and workmanship. ABB’s global support network provides 24/7 technical assistance for installation, troubleshooting, and compatibility issues. Authorized distributors ensure rapid availability of spare parts, minimizing production downtime. Rigorous testing (including bend cycle, temperature, and EMI resistance) guarantees the 3HAC031683-004 meets ABB’s standards for industrial reliability, making it a trusted choice for mission-critical robotic applications.
HS:8544421100
Contact info
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