Description
Product Overview
The ABB 3HAC026271-001/DSQC646 is a specialized ELAN EPS Unit designed for ABB’s industrial robotic systems, specifically optimized for integration with the IRC5 controller platform and heavy-duty robotic arm models (e.g., IRB 6700, IRB 8700 series). As a critical component in ABB’s robotics ecosystem, this module serves as a central interface for managing power distribution, signal processing, and real-time motion coordination, enabling precise multi-axis movement in complex automated manufacturing processes. The suffix “DSQC646” denotes a specialized configuration tailored for high-reliability I/O communication and advanced sensor integration, making it ideal for demanding industrial applications requiring robust data exchange.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB 3HAC026271-001/DSQC646 |
Manufacturer | ABB |
Product Type | Robotic ELAN EPS Unit (Integrated DSQC646 Module) |
Compatibility | ABB IRC5 controllers, heavy-duty IRB series robots |
Electrical Supply | 24 V DC ±10% (primary), 48 V DC (servo) |
Communication Protocols | EtherCAT, Profinet, Sercos III |
Control Axes | Supports up to 6 axes of servo control |
Operating Temperature | -10°C to 50°C |
Vibration Resistance | 10-500 Hz, 5G rms (per IEC 60068-2-6) |
Physical Dimensions | 355 mm (L) × 190 mm (W) × 50 mm (H) |
Weight | 1.74 kg |
Mounting Method | Rack-mounted or direct robot arm integration |
Certifications | CE, UL, ISO 13849-1 (PLd), ATEX (for hazardous areas) |
Main Features and Advantages
The 3HAC026271-001/DSQC646 stands out for its modular design and enhanced connectivity:
- ELAN EPS Architecture: Integrates a high-efficiency power supply unit (EPS) with advanced signal conditioning, ensuring stable power delivery to robotic actuators and sensors.
- DSQC646 I/O Module: Provides 16 digital inputs/outputs (DIO) and 4 analog channels for seamless integration with external devices (e.g., grippers, vision systems), supporting real-time data exchange at 10 kHz12.
- Multi-Axis Synchronization: Enables sub-millimeter positioning accuracy (±0.03 mm) across 6 axes, critical for tasks like heavy-part handling and complex path welding.
- Enhanced EMI Resistance: Shielded design and noise-filtering circuitry reduce interference in high-electromagnetic environments (e.g., near welding equipment).
- Hot-Swap Capability: Modular components allow for quick replacement without system downtime, reducing maintenance time by up to 50% compared to legacy modules.
- Safety Compliance: Supports Safe Torque Off (STO) and Safe Stop 1 (SS1) per ISO 13849-1, enabling seamless integration into safety-rated robotic cells.
Application Areas
The 3HAC026271-001/DSQC646 is optimized for heavy-industry robotic automation in:
- Automotive Body Welding: Controls robotic arms for spot welding and seam welding, integrating with vision systems for adaptive path correction.
- Foundry and Casting: Manages sand molding, metal pouring, and part extraction in foundries, with heat-resistant components enduring ambient temperatures up to 50°C.
- Aerospace Component Handling: Enables precise manipulation of large aircraft parts (e.g., fuselage sections) in assembly lines, where vibration resistance is critical.
- Heavy Machinery Manufacturing: Powers robotic arms for drilling, milling, and painting of large components in construction equipment production.
- Glass Processing: Controls robotic glass handling in tempering furnaces, with temperature-resistant seals preventing thermal degradation.
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Installation and Maintenance
Installation Notes:
- Ensure the module is mounted in a ventilated area to manage heat dissipation, especially in high-temperature environments.
- Use shielded cables for Profinet/EtherCAT connections to minimize EMI interference, particularly in proximity to welding equipment.
- Calibrate axis parameters via ABB’s RobotStudio software, enabling real-time tuning of acceleration profiles for heavy payloads.
Maintenance Protocol:
- Quarterly: Inspect thermal grease condition on heat sinks and replace if cracked or dried.
- Semi-annually: Perform vibration testing using ABB’s diagnostic tools to verify component stability.
- Annually: Update firmware to incorporate the latest motion control algorithms and safety patches, particularly for high-cycle applications.
Product Guarantee
ABB offers a 1-year warranty for the 3HAC026271-001/DSQC646, covering manufacturing defects. The module is supported by ABB’s Global Robotics Service Network, providing 24/7 remote diagnostics and on-site emergency repair for critical applications. Spare parts are available with expedited 2-day delivery for customers on ABB’s RobotCare Premium service plan, ensuring minimal production downtime. The module is validated for a 10-year lifecycle, making it suitable for long-term industrial projects requiring sustained reliability.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com