ABB 3HAC026271-001/DSQC646 Robotic ELAN EPS Unit (Integrated DSQC646 Module)(XIONGBA)

Brand Model: ABB 3HAC026271-001/DSQC646
Product Name: Robotic ELAN EPS Unit (Integrated DSQC646 I/O Module)
Warranty: 1 year
Size: 355 × 190 × 50 mm
Weight: 1.74 kg
Temperature Rating: -10°C to 50°C
Origin: Germany (Manufactured in ABB’s robotic component facility)
Inventory Status: Available for immediate shipment
Lead Time: 3-5 business days (standard), 2 days (expedited)

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Description

Product Overview

The ABB 3HAC026271-001/DSQC646 is a specialized ELAN EPS Unit designed for ABB’s industrial robotic systems, specifically optimized for integration with the IRC5 controller platform and heavy-duty robotic arm models (e.g., IRB 6700, IRB 8700 series). As a critical component in ABB’s robotics ecosystem, this module serves as a central interface for managing power distribution, signal processing, and real-time motion coordination, enabling precise multi-axis movement in complex automated manufacturing processes. The suffix “DSQC646” denotes a specialized configuration tailored for high-reliability I/O communication and advanced sensor integration, making it ideal for demanding industrial applications requiring robust data exchange.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB 3HAC026271-001/DSQC646
Manufacturer ABB
Product Type Robotic ELAN EPS Unit (Integrated DSQC646 Module)
Compatibility ABB IRC5 controllers, heavy-duty IRB series robots
Electrical Supply 24 V DC ±10% (primary), 48 V DC (servo)
Communication Protocols EtherCAT, Profinet, Sercos III
Control Axes Supports up to 6 axes of servo control
Operating Temperature -10°C to 50°C
Vibration Resistance 10-500 Hz, 5G rms (per IEC 60068-2-6)
Physical Dimensions 355 mm (L) × 190 mm (W) × 50 mm (H)
Weight 1.74 kg
Mounting Method Rack-mounted or direct robot arm integration
Certifications CE, UL, ISO 13849-1 (PLd), ATEX (for hazardous areas)

Main Features and Advantages

The 3HAC026271-001/DSQC646 stands out for its modular design and enhanced connectivity:

 

  • ELAN EPS Architecture: Integrates a high-efficiency power supply unit (EPS) with advanced signal conditioning, ensuring stable power delivery to robotic actuators and sensors.
  • DSQC646 I/O Module: Provides 16 digital inputs/outputs (DIO) and 4 analog channels for seamless integration with external devices (e.g., grippers, vision systems), supporting real-time data exchange at 10 kHz12.
  • Multi-Axis Synchronization: Enables sub-millimeter positioning accuracy (±0.03 mm) across 6 axes, critical for tasks like heavy-part handling and complex path welding.
  • Enhanced EMI Resistance: Shielded design and noise-filtering circuitry reduce interference in high-electromagnetic environments (e.g., near welding equipment).
  • Hot-Swap Capability: Modular components allow for quick replacement without system downtime, reducing maintenance time by up to 50% compared to legacy modules.
  • Safety Compliance: Supports Safe Torque Off (STO) and Safe Stop 1 (SS1) per ISO 13849-1, enabling seamless integration into safety-rated robotic cells.

Application Areas

The 3HAC026271-001/DSQC646 is optimized for heavy-industry robotic automation in:

 

  • Automotive Body Welding: Controls robotic arms for spot welding and seam welding, integrating with vision systems for adaptive path correction.
  • Foundry and Casting: Manages sand molding, metal pouring, and part extraction in foundries, with heat-resistant components enduring ambient temperatures up to 50°C.
  • Aerospace Component Handling: Enables precise manipulation of large aircraft parts (e.g., fuselage sections) in assembly lines, where vibration resistance is critical.
  • Heavy Machinery Manufacturing: Powers robotic arms for drilling, milling, and painting of large components in construction equipment production.
  • Glass Processing: Controls robotic glass handling in tempering furnaces, with temperature-resistant seals preventing thermal degradation.

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Installation and Maintenance

Installation Notes:

 

  • Ensure the module is mounted in a ventilated area to manage heat dissipation, especially in high-temperature environments.
  • Use shielded cables for Profinet/EtherCAT connections to minimize EMI interference, particularly in proximity to welding equipment.
  • Calibrate axis parameters via ABB’s RobotStudio software, enabling real-time tuning of acceleration profiles for heavy payloads.

 

Maintenance Protocol:

 

  • Quarterly: Inspect thermal grease condition on heat sinks and replace if cracked or dried.
  • Semi-annually: Perform vibration testing using ABB’s diagnostic tools to verify component stability.
  • Annually: Update firmware to incorporate the latest motion control algorithms and safety patches, particularly for high-cycle applications.

Product Guarantee

ABB offers a 1-year warranty for the 3HAC026271-001/DSQC646, covering manufacturing defects. The module is supported by ABB’s Global Robotics Service Network, providing 24/7 remote diagnostics and on-site emergency repair for critical applications. Spare parts are available with expedited 2-day delivery for customers on ABB’s RobotCare Premium service plan, ensuring minimal production downtime. The module is validated for a 10-year lifecycle, making it suitable for long-term industrial projects requiring sustained reliability.

 

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