ABB 3HAC025562-001/06 Robotic Axis Control Module(XIONGBA)

ABB 3HAC025562-001/06 Robotic Axis Control Module(XIONGBA)

Brand Model: ABB 3HAC025562-001/06
Product Name: Robotic Axis Control Module (High-Temp/Vibration Config)
Warranty: 2 years
Size: 220 × 150 × 80 mm
Weight: 1.8 kg
Temperature Rating: -10°C to 60°C
Origin: Sweden (Manufactured in ABB’s robotic component facility)
Inventory Status: Available for immediate shipment
Lead Time: 3-5 business days (standard), 2 days (expedited)

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Description

Product Overview

The ABB 3HAC025562-001/06 is a high-performance Robotic Axis Control Module designed for ABB’s next-generation industrial robotic systems, specifically optimized for integration with the IRC5 controller platform and heavy-duty robotic arm models (e.g., IRB 6700, IRB 8700 series). As a critical component in ABB’s robotics ecosystem, this module serves as the central interface for managing servo motor control, position feedback, and real-time motion coordination, enabling precise multi-axis movement in complex automated manufacturing processes. The suffix “/06” denotes a specialized configuration tailored for high-temperature environments and enhanced vibration resistance, making it ideal for harsh industrial applications.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB 3HAC025562-001/06
Manufacturer ABB
Product Type Robotic Axis Control Module
Compatibility ABB IRC5 controllers, heavy-duty IRB series robots
Electrical Supply 24 V DC ±10% (primary), 48 V DC (servo)
Communication Protocols EtherCAT, Profinet, Sercos III
Control Axes Supports up to 6 axes of servo control
Operating Temperature -10°C to 60°C (with /06 thermal rating)
Vibration Resistance 10-500 Hz, 5G rms (per IEC 60068-2-6)
Physical Dimensions 220 mm (H) × 150 mm (W) × 80 mm (D)
Weight 1.8 kg
Mounting Method Rack-mounted or direct robot arm integration
Certifications CE, UL, ISO 13849-1 (PLd), ATEX (for hazardous areas)

Main Features and Advantages

The 3HAC025562-001/06 stands out for its rugged design and precision control capabilities:

 

  • High-Temperature Adaptation: The “/06” configuration allows operation in environments up to 60°C, suitable for foundries, welding cells, and glass manufacturing.
  • Multi-Axis Synchronization: Enables sub-millimeter positioning accuracy (±0.03 mm) across 6 axes, critical for tasks like heavy-part handling and complex path welding.
  • Enhanced Vibration Resistance: Engineered to withstand industrial vibrations, reducing the risk of component failure in high-impact applications (e.g., die casting).
  • Real-Time Control Processing: Integrates a 1.2 GHz dual-core processor for servo loop updates at 10 kHz, minimizing latency in dynamic motion scenarios.
  • Modular Replacement Design: Hot-swappable with plug-and-play connectivity, reducing maintenance downtime by up to 50% compared to legacy modules.
  • Integrated Safety Features: Supports Safe Torque Off (STO) and Safe Stop 1 (SS1) per ISO 13849-1, enabling seamless integration into safety-rated robotic cells.

Application Areas

The 3HAC025562-001/06 is optimized for heavy-industry robotic automation in:

 

  • Automotive Body Welding: Controls robotic arms for spot welding and seam welding in high-temperature production lines, integrating with vision systems for adaptive path correction.
  • Foundry and Casting: Manages sand molding, metal pouring, and part extraction in foundries, with heat-resistant components enduring ambient temperatures up to 60°C.
  • Aerospace Component Handling: Enables precise manipulation of large aircraft parts (e.g., fuselage sections) in assembly lines, where vibration resistance is critical.
  • Heavy Machinery Manufacturing: Powers robotic arms for drilling, milling, and painting of large components in construction equipment production.
  • Glass Processing: Controls robotic glass handling in tempering furnaces, with temperature-resistant seals preventing thermal degradation.

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Installation and Maintenance

Installation Notes:

 

  • Ensure the module is mounted in a ventilated area to manage heat dissipation in high-temperature environments.
  • Use shielded cables for Profinet/EtherCAT connections to minimize EMI interference, especially in proximity to welding equipment.
  • Calibrate axis parameters via ABB’s RobotStudio software, enabling real-time tuning of acceleration profiles for heavy payloads.

 

Maintenance Protocol:

 

  • Quarterly: Inspect thermal grease condition on heat sinks and replace if cracked or dried (critical for /06 temperature rating).
  • Semi-annually: Perform vibration testing using ABB’s diagnostic tools to verify component stability.
  • Annually: Update firmware to incorporate the latest motion control algorithms and safety patches, particularly for high-cycle applications.

Product Guarantee

ABB offers a 2-year warranty for the 3HAC025562-001/06, covering thermal and vibration-related defects. The module is supported by ABB’s Global Robotics Service Network, providing 24/7 remote diagnostics and on-site emergency repair for critical applications. Spare parts are available with expedited 2-day delivery for customers on ABB’s RobotCare Premium service plan, ensuring minimal production downtime. The “/06” configuration is validated for a 10-year lifecycle, making it suitable for long-term industrial projects requiring sustained reliability.

 

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