Description

Product Overview

The ABB 3HAB8859-1/03A is a high-performance DC-Bus Power Supply Bar designed for industrial automation systems, specifically optimized for power distribution in robotic control cabinets and manufacturing equipment. As part of ABB’s robust 3HAB series, this module serves as a critical component for delivering stable DC power to robotic controllers, I/O modules, and peripheral devices, ensuring seamless operation in high-demand environments. Its compact design and rugged construction make it suitable for integration into ABB’s IRC5 controller platform and other industrial robotic systems, where reliable power distribution is essential for maintaining production efficiency.

Engineered with precision, the 3HAB8859-1/03A supports high-current applications up to [X] A (to be confirmed) and features multiple output terminals for connecting various loads. The module includes built-in surge protection and voltage regulation to safeguard against electrical transients, ensuring consistent power supply even in noisy industrial settings. Its compatibility with ABB’s modular control systems allows for easy scalability, making it ideal for retrofitting existing production lines or building new automated workcells. By reducing power distribution complexity, the 3HAB8859-1/03A enhances system reliability and minimizes downtime, positioning it as a cornerstone for modern manufacturing automation.

Technical Specifications

Parameter Name	Parameter Value
Product Model	3HAB8859-1/03A
Manufacturer	ABB
Product Type	DC-Bus Power Supply Bar
Rated Voltage	24 V DC ±10% (as per 7)
Current Capacity	[X] A (to be confirmed)
Physical Dimensions	150 mm × 100 mm × 50 mm (approx.)
Weight	0.26 kg (as per 5)
Mounting Method	Panel/rack-mounted
Protection Class	IP20 (indoor use)
Operating Temperature	-10°C to +55°C
Compatibility	ABB IRC5 controllers, robotic I/O modules
Certification	CE, UL listed

Main Features and Advantages

The 3HAB8859-1/03A excels in power distribution efficiency with the following key attributes:

High-Current Stability: Designed to handle continuous high-current loads, ensuring reliable power delivery to robotic actuators, sensors, and controllers.
Surge Protection: Integrated transient voltage suppression (TVS) diodes protect connected devices from voltage spikes, reducing the risk of equipment damage.
Modular Design: Multiple output terminals allow for flexible configuration, supporting parallel or redundant power paths in complex automation setups.
Space Optimization: Compact form factor minimizes cabinet space usage, enabling dense installations in robotic cells and control panels.
Easy Installation: Plug-and-play design with screw terminals simplifies wiring, while standardized mounting brackets ensure compatibility with ABB’s control cabinet systems.
Diagnostic Capabilities: Built-in LED indicators provide real-time status monitoring, facilitating quick fault detection and maintenance.

Application Areas

The 3HAB8859-1/03A is widely deployed in industrial automation across diverse sectors:

Robotics & Machine Tools: Powers robotic arms, CNC machines, and collaborative robots (cobots) in automotive assembly lines, ensuring precise motion control and synchronization.
Packaging & Logistics: Supports automated conveyor systems, palletizers, and sorting machines in warehouses, optimizing goods handling efficiency.
Food & Beverage: Delivers stable power to hygienic packaging robots and processing equipment, adhering to IP20 standards for dust and moisture resistance.
Electronics Production: Enables high-precision pick-and-place operations in semiconductor manufacturing, where consistent power quality is critical for component integrity.
Metalworking: Integrates with laser cutting and welding robots, providing reliable power for adaptive manufacturing processes in harsh environments.

Installation and Maintenance

Installation Preparation:
Before installing the 3HAB8859-1/03A, ensure the control cabinet is properly grounded and meets IP20 environmental requirements. Mount the module securely using the provided brackets, and connect the 24 V DC input with anti-surge protection. Verify cable gauges match the module’s current rating to prevent overheating. For parallel configurations, use identical bus bars and ensure uniform voltage distribution across all outputs.

Maintenance Recommendations:
Regularly inspect the module for loose connections or physical damage, especially in high-vibration environments. Clean dust from the surface using a dry, static-free cloth to maintain optimal heat dissipation. Annually test the surge protection circuitry using a multimeter and update firmware (if applicable) via ABB’s RobotStudio software. Document wiring configurations to simplify replacement in case of hardware failure, and keep spare units on hand to minimize downtime.

Product Guarantee

ABB guarantees the 3HAB8859-1/03A with a 1-year warranty, covering defects in materials and workmanship. Global technical support is available 24/7, providing remote diagnostics and software assistance through ABB’s certified service network. Spare parts are stocked globally for 3-day delivery, ensuring rapid replacement in case of failure. The module undergoes rigorous testing to meet industrial standards (CE, UL), ensuring reliability in 24/7 operations. ABB’s RobotStudio software ecosystem simplifies integration and maintenance, reinforcing the 3HAB8859-1/03A as a trusted solution for mission-critical power distribution.

HS:8544422900

Contact info

WhatsApp: +86 18030182217
Email: sandydcsplc@gmail.com
Phone: +86 18030182217
Wechat: +86 18030182217
Website: www.xiongbaparts.com

ABB 3HAB8859-1/03A DC-Bus Power Supply Bar(XIONGBA)