ABB 3HAB8101-19 DSQC545A Robotic I/O Module(XIONGBA)

ABB 3HAB8101-19 DSQC545A Robotic I/O Module(XIONGBA)

Brand Model: ABB 3HAB8101-18/09A, ABB 3HAB8101-19 DSQC545A
Product Name: DSQC545 Robotic I/O Module (DeviceNet/PROFINET Versions)
Warranty: 1 year
Size: 150 mm × 100 mm × 50 mm
Weight: 0.8 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview

The ABB 3HAB8101-18/09A and ABB 3HAB8101-19 DSQC545A are high-reliability Robotic I/O Modules designed for seamless integration with ABB’s industrial robotic systems, specifically the IRC5 controller platform. As part of the DSQC545 series, these modules serve as critical interfaces for connecting robotic arms with external devices, enabling precise signal exchange and system coordination in automated manufacturing environments. The 3HAB8101-18/09A and 3HAB8101-19 DSQC545A are engineered to enhance robotic flexibility, supporting a wide range of applications from high-speed material handling to precision assembly.

 

Both modules feature 16-channel digital inputs/outputs with advanced signal conditioning, ensuring reliable communication with sensors, actuators, and safety devices. The DSQC545A variant (3HAB8101-19) includes PROFINET IO compatibility, enabling high-speed data transfer for real-time control, while the 3HAB8101-18/09A supports legacy protocols like DeviceNet, making it ideal for retrofitting existing systems. Their compact design and rugged construction (IP20 rating) allow installation in harsh industrial environments, including welding cells and high-dust production lines. By integrating with ABB’s robotic software suite, these modules simplify programming, diagnostics, and system expansion, positioning them as essential components for optimizing robotic efficiency and productivity.

Technical Specifications

Parameter Name 3HAB8101-18/09A 3HAB8101-19 DSQC545A
Product Model 3HAB8101-18/09A 3HAB8101-19 DSQC545A
Manufacturer ABB ABB
Product Type Robotic I/O Module (DSQC545 Series) Robotic I/O Module (DSQC545 Series)
Communication Protocols DeviceNet, RS-485 PROFINET IO, EtherNet/IP
I/O Channels 16 DI/16 DO (24 V DC) 16 DI/16 DO (24 V DC)
Power Supply 24 V DC ±10% (isolated) 24 V DC ±10% (isolated)
Operating Temperature 0°C to 50°C 0°C to 50°C
Protection Class IP20 IP20
Dimensions (W×H×D) 150 mm × 100 mm × 50 mm 150 mm × 100 mm × 50 mm
Weight 0.8 kg 0.8 kg
Mounting Method Panel/rack-mounted Panel/rack-mounted
Compatibility ABB IRC5 controllers, robotic arms ABB IRC5 controllers, robotic arms

Main Features and Advantages

The 3HAB8101-18/09A and 3HAB8101-19 DSQC545A excel in robotic system integration with distinct protocol support for diverse needs:

 

  • Protocol Flexibility: The 3HAB8101-18/09A supports DeviceNet for legacy automation setups, while the DSQC545A (3HAB8101-19) adds PROFINET IO for modern Ethernet-based networks, eliminating the need for additional gateways.
  • Reliable Signal Handling: 24 V DC digital I/O channels with surge protection ensure stable signal transmission, even in high-noise environments like welding or stamping cells.
  • Modular Design: Hot-swappable construction allows field replacement without powering down the robotic system, minimizing downtime during maintenance.
  • Integrated Diagnostics: Built-in LED indicators and error-reporting functions enable quick fault detection, reducing troubleshooting time by up to 30%.
  • Space Optimization: Compact form factor fits seamlessly into robotic cabinets, supporting dense I/O configurations in space-constrained manufacturing cells.
  • Safety Compliance: Compatible with ABB’s safety-rated peripherals, ensuring compliance with ISO 13849-1 standards for robotic safety systems.

Application Areas

These modules are pivotal in robotic automation across industries:

 

  • Automotive Manufacturing: Controls robotic welding guns, grippers, and vision systems in car assembly lines, enabling precise part positioning and quality control.
  • Electronics Production: Manages delicate pick-and-place operations for semiconductor packaging and circuit board assembly, where micro-level accuracy is critical.
  • Food & Beverage: Coordinates robotic palletizers and packaging systems in hygienic environments, with IP20 protection against dust and washdown residues.
  • Logistics & Warehousing: Drives automated storage and retrieval systems (AS/RS), optimizing goods handling efficiency in e-commerce fulfillment centers.
  • Metalworking: Integrates with laser cutting and press brake robots, supporting real-time feedback for adaptive manufacturing processes.

 

Both modules simplify communication between robotic arms and external devices, making them essential for applications requiring tight synchronization, such as collaborative robotics (cobots) working alongside human operators.

Related Products

  1. ABB 3HAB8101-20 DSQC545B: Next-generation model with enhanced PROFINET bandwidth and additional diagnostic features.
  2. ABB 3HAC025200-001: Robotic arm interface module for mechanical and electrical integration with the DSQC545 series.
  3. ABB 3HAB3700-1: Robotic control module for motion planning, compatible with both DSQC545 variants.
  4. ABB 3HAB5934-1: Motor driver module optimized for high-torque robotic applications, paired with DSQC545 for precision motion.
  5. ABB 3HAC16825-1: Safety control module enabling SIL 3-rated safety functions in robotic cells.
  6. ABB IRC5 Controller: Central control platform for programming and monitoring the DSQC545 modules in complex automation setups.

Installation and Maintenance

Installation Preparation:
Before installing the 3HAB8101-18/09A or 3HAB8101-19 DSQC545A, power down the robotic system and ensure the control cabinet meets IP20 requirements. Mount the module on a stable panel or rack using the included brackets, and connect 24 V DC power with anti-surge protection. For the DSQC545A, configure PROFINET IO parameters via ABB’s RobotStudio software, ensuring IP address compatibility with the robotic network. Shielded cables are recommended for communication links to minimize EMI interference.

 

Maintenance Recommendations:
Regularly inspect module LEDs to verify signal status and power health, replacing faulty units using the hot-swap feature to avoid downtime. Clean the exterior with a dry, static-free cloth to prevent dust accumulation, especially in high-dust environments. Annually update firmware via RobotStudio to access protocol updates and diagnostic improvements. For the DSQC545A, validate PROFINET connectivity during routine checks to ensure low-latency data transfer. Document configuration settings to simplify replacement in case of hardware failure.

Product Guarantee

ABB guarantees the 3HAB8101-18/09A and 3HAB8101-19 DSQC545A with a 1-year warranty, covering defects in materials and workmanship. Global technical support is available 24/7, providing remote diagnostics and software assistance through ABB’s certified service network. Spare parts are stocked globally for 3-day delivery, minimizing production interruptions. The modules undergo rigorous testing to meet industrial standards (CE, UL), ensuring reliability in 24/7 operations. ABB’s RobotStudio software ecosystem simplifies integration and maintenance, reinforcing these modules as trusted solutions for mission-critical robotic applications.

 

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