ABB 3BSE076940R1 PM862K01 Control Processor Module (AC 800M Series)(XIONGBA)

Brand model: ABB 3BSE076940R1 PM862K01
Product Name: AC 800M Control Processor Module
Warranty: 1 year
Size: 150 mm (H) x 100 mm (W) x 80 mm (D)
Weight: Approximately 0.5 kg
Origin: Sweden
Inventory: Spot
Delivery time: 3 days after payment

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Description

Product Overview

The ABB 3BSE076940R1 PM862K01 is a high-performance processor module belonging to the ABB AC 800M control system platform. Designed as the central control unit for industrial automation systems, this module serves as the core component for managing and coordinating complex control tasks in process and discrete manufacturing environments. The 3BSE076940R1 PM862K01 integrates advanced processing capabilities with robust communication interfaces, enabling real-time data processing, logic control, and system integration. As part of the AC 800M series, it offers seamless compatibility with a wide range of I/O modules and auxiliary devices, ensuring flexible configuration for diverse automation needs. The module prioritizes reliability and efficiency, making it ideal for critical applications that require continuous operation and high-speed processing. Its design emphasizes ease of integration, the ability to support multiple programming languages, and compatibility with ABB’s engineering tools, enhancing overall system productivity and maintainability.

Technical Specifications

Parameter Name Parameter Value
Product Model 3BSE076940R1 PM862K01
Manufacturer ABB
Product Type Control Processor Module (AC 800M Series)
Processor Type 32-bit RISC CPU, up to 400 MHz
Memory Configuration 512 MB RAM, 256 MB flash memory
Communication Interfaces 2 x Ethernet (10/100 Mbps), 2 x Serial ports (RS-232/485), USB 2.0
Power Supply 24 V DC (±10%), isolated power input
Operating Temperature -20°C to +60°C (with derating above 50°C)
Dimensions 150 mm (H) x 100 mm (W) x 80 mm (D)
Mounting Method Din-rail or panel mounting
Certification CE, UL, CSA, ATEX (for hazardous areas)
Redundancy Support Hot-swappable redundancy for critical applications

Main Features and Advantages

The ABB 3BSE076940R1 PM862K01 stands out for its combination of processing power and adaptability. It delivers high-speed control execution, capable of handling up to 10,000 I/O points with minimal cycle times, making it suitable for complex automation sequences. The module supports redundant configurations, ensuring system availability even during maintenance or component failure, which is crucial for uninterrupted industrial operations. Its open architecture allows integration with various fieldbus protocols (such as Profibus, Modbus), enabling seamless connectivity with diverse plant devices. The module is compatible with ABB’s Automation Builder software, supporting programming in IEC 61131-3 languages (Ladder Diagram, Structured Text, etc.), which simplifies commissioning and reduces engineering time. Additionally, the rugged design withstands harsh industrial environments, with built-in diagnostics for proactive fault detection, minimizing downtime and maintenance costs. The hot-swappable feature allows module replacement without system shutdown, enhancing operational flexibility.

Application Areas

The 3BSE076940R1 PM862K01 is widely applied in industries requiring reliable and high-performance control systems. In the process industry, it is used for managing chemical plants, refineries, and pharmaceutical manufacturing, where precise control over temperature, pressure, and flow rates is essential. In power generation, the module coordinates boiler control, turbine management, and energy distribution systems. It also excels in discrete manufacturing sectors like automotive and food processing, handling assembly line automation, quality control, and material handling systems. The module’s compatibility with safety-certified systems makes it suitable for applications with strict safety requirements, such as oil and gas facilities or hazardous material processing. Its scalability allows it to adapt to both small-scale projects and large, distributed control systems, making it a versatile choice for OEMs and end-users alike.

Related Products

  • 3BSE076939R1 PM862K02: Enhanced version with higher memory and processing speed, ideal for large-scale systems.
  • 3BSE018178R1 PM861K01: Lower-performance variant for smaller applications, part of the same AC 800M series.
  • 3BSE042195R1 PM864K01: Redundant controller module designed for fault-tolerant systems.
  • 3BSE008616R1 AI845: Analog input module compatible with the AC 800M platform, for integrating sensor data.
  • 3BSE008632R1 DI830: Digital input module for connecting switches and binary sensors.
  • 3BSE018258R1 PS860: Power supply module for the AC 800M system, ensuring stable power delivery.
  • 3BSE042141R1 CM850: Communication module supporting Profibus DP master/slave functionality.

Installation and Maintenance

Installation 前准备: Before installing the 3BSE076940R1 PM862K01, ensure the control cabinet is properly grounded and free of dust or moisture. Verify that the power supply matches the module’s specifications (24 V DC) and that all wiring complies with industrial standards. Prepare the Din-rail or mounting panel, ensuring sufficient space for heat dissipation and access to communication ports.

 

Maintenance 建议: Regular maintenance includes periodic firmware updates to leverage the latest features and security patches, accessible via ABB’s engineering tools. Monitor the module’s operating temperature and voltage levels using built-in diagnostics to prevent potential failures. Clean the module’s exterior gently with a dry cloth to remove dust buildup, and inspect connectors for loose connections. In the event of a fault indicator, use the system’s diagnostic tools to identify the issue before attempting component replacement, ensuring minimal disruption to operations.

Product Guarantee

The ABB 3BSE076940R1 PM862K01 is backed by a 1-year warranty, ensuring protection against manufacturing defects. ABB provides comprehensive technical support, including online resources, application engineering assistance, and software updates, to optimize product performance throughout its lifecycle. The company’s global service network offers prompt troubleshooting and replacement services, minimizing downtime for critical applications. With a focus on quality and reliability, ABB ensures that the module meets rigorous industry standards, providing customers with confidence in their automation investments.

 

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