ABB 3BSE004197R1 is a high-reliability digital input module specifically engineered for seamless integration with ABB’s Advant OCS and AC800M industrial control systems, serving as a critical component for real-time data acquisition from field devices in complex automation environments. This module is designed to convert discrete electrical signals from sensors, switches, and safety interlocks into digital data usable by central control systems, making ABB 3BSE004197R1 an essential link between field-level equipment and supervisory control platforms. As a trusted offering in ABB’s extensive I/O module portfolio, ABB 3BSE004197R1 delivers consistent performance and robust operation, ensuring accurate data capture even in harsh industrial conditions. Its compatibility with ABB’s engineering software and control systems simplifies integration into both new installations and legacy upgrades, solidifying ABB 3BSE004197R1 as a go-to solution for industrial operators seeking reliable digital input capabilities.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 3BSE004197R1
Manufacturer
ABB
Product Type
Digital Input Module
Rated Supply Voltage
24 VDC (±10%)
Number of Input Channels
16 isolated digital inputs
Input Signal Type
Dry contact, PNP/NPN configurable
Input Voltage Range
18-30 VDC (active), 0-5 VDC (inactive)
Input Current
4-8 mA per channel
Isolation
Channel-to-channel, channel-to-ground (500 VAC)
Communication Interface
ABB Profibus DP, Local Bus
Operating Temperature Range
-20°C to +60°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP20 (module level)
Physical Dimensions (W×H×D)
100 mm × 160 mm × 60 mm
Weight
0.8 kg
Compliance Standards
IEC 61158, IEC 61010-1, EN 55011
Response Time
< 1 ms
Main Features and Advantages
Versatile Input Configuration: ABB 3BSE004197R1 offers 16 isolated digital input channels with configurable PNP/NPN compatibility, supporting a wide range of field devices such as limit switches, emergency stops, and proximity sensors. This flexibility allows the module to adapt to diverse wiring schemes and device types, eliminating the need for additional interface modules and reducing system complexity.
Robust Isolation and Protection: Each channel of ABB 3BSE004197R1 features 500 VAC isolation from other channels and ground, protecting the module and central control system from voltage spikes, electromagnetic interference, and cross-channel contamination. This isolation ensures reliable operation in noisy industrial environments, minimizing signal distortion and data errors.
Rapid Response and Accurate Data Capture: With a response time of less than 1 ms, ABB 3BSE004197R1 captures and transmits discrete signals in real time, enabling fast decision-making in time-critical applications such as safety interlocking and process control. This speed ensures that the control system receives up-to-date information, enhancing overall system responsiveness and operational efficiency.
Seamless ABB System Integration: Designed specifically for ABB Advant OCS and AC800M control systems, ABB 3BSE004197R1 integrates seamlessly with ABB’s engineering tools (e.g., Control Builder M) and communication protocols. This compatibility simplifies configuration, programming, and troubleshooting, reducing installation time and lowering operational costs.
Rugged Industrial Design: ABB 3BSE004197R1 is built to withstand harsh industrial conditions, with a wide operating temperature range (-20°C to +60°C), resistance to vibration and shock, and compliance with strict EMC standards. Its durable construction ensures long-term reliability, minimizing unplanned downtime and extending the module’s service life.
Application Fields
ABB 3BSE004197R1 is a versatile digital input module ideal for data acquisition applications across a broad spectrum of industries where reliable detection of discrete events is critical. In process manufacturing, including chemical, pharmaceutical, and food and beverage plants, ABB 3BSE004197R1 monitors valve positions, tank level switches, and process interlocks, ensuring compliance with production recipes and safety protocols. The module’s robust isolation and rapid response make it suitable for use in oil and gas facilities, where it tracks pipeline valve statuses, pump run signals, and safety system triggers in harsh, high-interference environments.
In power generation facilities (coal-fired, gas, nuclear, and renewable), ABB 3BSE004197R1 plays a key role in monitoring auxiliary systems such as conveyor belts, filter statuses, and emergency shutdown devices, supporting efficient energy production and grid stability. Water and wastewater treatment plants rely on ABB 3BSE004197R1 to capture signals from flow switches, level sensors, and pump starters, enabling precise control of treatment processes and ensuring compliance with environmental regulations.
Manufacturing industries, including automotive, aerospace, and consumer goods, use ABB 3BSE004197R1 to monitor assembly line sensors, robotic position switches, and quality inspection devices, supporting flexible production and process optimization. The module’s compatibility with ABB control systems and configurable input types makes it a valuable asset for any application requiring accurate, real-time digital data acquisition from field devices.
Related Products
ABB 3BSE004198R1: Complementary digital output module with 16 channels, designed to work alongside ABB 3BSE004197R1 for complete discrete I/O solutions in ABB control systems.
ABB AC800M Controller: Central processing unit for ABB’s distributed control system, optimized to interface with ABB 3BSE004197R1 for real-time data processing and control.
ABB 3BSE018107R1: Profibus DP communication module, enhancing ABB 3BSE004197R1’s connectivity in large-scale distributed automation systems.
ABB 3BSE028141R1: Analog input module, ideal for pairing with ABB 3BSE004197R1 to capture both discrete and continuous process data in mixed-signal applications.
ABB Control Builder M Software: Engineering tool specifically designed for configuring, programming, and diagnosing ABB 3BSE004197R1 and associated ABB control system components.
ABB 3BSE004200R1: High-density digital input module (32 channels), offering expanded I/O capacity for large-scale applications requiring more discrete inputs than ABB 3BSE004197R1.
ABB 3BSE030220R1: Remote I/O base unit, enabling ABB 3BSE004197R1 to be deployed in distributed locations for field-level data acquisition.
ABB Ability™ System 800xA: Integrated automation platform that incorporates ABB 3BSE004197R1 for advanced process control, monitoring, and optimization.