+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3BHL000986P0006 is a high-performance Process I/O Module designed for seamless integration into ABB’s AC 800M Distributed Control System (DCS). Engineered for industrial environments demanding precise signal conditioning and reliable data transmission, this module serves as a critical link between field devices and control systems, enabling real-time monitoring and control of complex processes. Part of ABB’s S800 I/O series, the ABB 3BHL000986P0006 supports a wide range of analog and digital signals, making it ideal for applications in power generation, oil & gas, and manufacturing.
The ABB 3BHL000986P0006 is a high-performance Process I/O Module designed for seamless integration into ABB’s AC 800M Distributed Control System (DCS). Engineered for industrial environments demanding precise signal conditioning and reliable data transmission, this module serves as a critical link between field devices and control systems, enabling real-time monitoring and control of complex processes. Part of ABB’s S800 I/O series, the ABB 3BHL000986P0006 supports a wide range of analog and digital signals, making it ideal for applications in power generation, oil & gas, and manufacturing.
Featuring 16-channel analog input capabilities with 16-bit resolution, the ABB 3BHL000986P0006 ensures accurate data acquisition from sensors such as thermocouples, RTDs, and pressure transmitters. Its hot-swap functionality allows module replacement without system downtime, while dual redundant 24 V DC power inputs enhance operational resilience. The module’s IP20-rated enclosure and -20°C to +60°C operating temperature range make it suitable for harsh industrial settings, backed by CE and UL certifications.
As a key component of ABB’s automation ecosystem, the ABB 3BHL000986P0006 integrates seamlessly with AC 800M controllers and S800 I/O racks, supporting protocols like PROFIBUS DP and Modbus TCP. Its role in industrial systems spans from basic data logging to advanced process control, reducing latency and improving system responsiveness. With built-in diagnostics and error-checking mechanisms, this module minimizes troubleshooting time and ensures consistent performance in mission-critical applications.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 3BHL000986P0006 |
| Manufacturer | ABB |
| Product Type | Process I/O Module (S800 I/O Series) |
| Signal Type | Analog Input (16 channels) |
| Signal Range | ±10 V DC, 0–20 mA, 4–20 mA |
| Resolution | 16-bit |
| Power Supply | 24 V DC ±10% (dual redundant) |
| Communication Protocol | PROFIBUS DP, Modbus TCP |
| Operating Temperature | -20°C to +60°C |
| Physical Dimensions | 76 mm (D) × 381 mm (H) × 229 mm (W) |
| Weight | 3.2 kg |
| Mounting | Rack-mount (S800 I/O rack compatible) |
| Certifications | CE, UL, IEC 61131-2 (software safety) |
Main Features and Advantages
The ABB 3BHL000986P0006 stands out for its precision signal processing and system reliability:
The ABB 3BHL000986P0006 stands out for its precision signal processing and system reliability:
- High-Resolution Data Acquisition: 16-bit resolution ensures minimal signal distortion, critical for applications requiring tight tolerance, such as pharmaceutical batch processing and semiconductor manufacturing.
- Hot-Swap Capability: Enables maintenance without system shutdown, reducing downtime by up to 40% in continuous production lines.
- Dual Redundant Power Inputs: Ensures uninterrupted operation even during transient power fluctuations, essential for critical processes in oil refineries and power plants.
- Wide Signal Compatibility: Supports multiple analog signal ranges, eliminating the need for external signal conditioners and simplifying system design.
- Advanced Diagnostics: Built-in self-test functions and real-time error reporting via the Control Builder M interface, enabling proactive maintenance and faster fault resolution.
- Modular Design: Compatible with ABB’s S800 I/O rack system, allowing easy expansion of I/O channels to meet evolving process requirements.
Application Areas
The ABB 3BHL000986P0006 is widely deployed in industrial process control and automation:
The ABB 3BHL000986P0006 is widely deployed in industrial process control and automation:
- Power Generation: Monitors temperature and pressure in steam turbines and generators, ensuring stable energy output and compliance with grid regulations.
- Oil & Gas: Acquires data from subsea sensors and refinery process transmitters, enabling real-time optimization of extraction and distillation processes.
- Chemical Manufacturing: Regulates reactor conditions (e.g., pH, viscosity) by accurately capturing sensor signals, enhancing product quality and safety.
- Water Treatment: Measures parameters like turbidity and chlorine levels in municipal plants, supporting precise control of filtration and disinfection systems.
- Renewable Energy: Integrates with solar inverters and wind turbine sensors, optimizing energy conversion and grid synchronization in renewable installations.
Related Products
- ABB 3BHL000987P0001: A digital input variant with 32-channel capacity for discrete signal monitoring.
- ABB 3BHL000988P0002: An analog output module complementing the 3BHL000986P0006 for closed-loop control systems.
- ABB AC 800M Controller: The primary control platform for the S800 I/O series, enabling centralized management of multiple 3BHL000986P0006 modules.
- ABB S800 I/O Rack: Provides mechanical and electrical integration for the module, supporting up to 12 I/O units per rack.
- ABB TB845 Terminal Block: ensuring secure signal connections for the 3BHL000986P0006.
- ABB Control Builder M: Software for configuring module parameters, diagnostics, and integration with higher-level systems.
- ABB 3BHE027632R0101: A 16-channel analog output module for coordinated control in complex process loops.
Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHL000986P0006, ensure the S800 I/O rack is properly grounded and meets IP20 environmental standards. Secure the module in the rack using compatible brackets and verify 24 V DC power connections with anti-surge protection. Configure signal types and scaling via Control Builder M, ensuring compatibility with connected sensors and the control system network. Use shielded cables for analog inputs to minimize electromagnetic interference (EMI).
Installation Preparation:
Before installing the ABB 3BHL000986P0006, ensure the S800 I/O rack is properly grounded and meets IP20 environmental standards. Secure the module in the rack using compatible brackets and verify 24 V DC power connections with anti-surge protection. Configure signal types and scaling via Control Builder M, ensuring compatibility with connected sensors and the control system network. Use shielded cables for analog inputs to minimize electromagnetic interference (EMI).
Maintenance Recommendations:
Perform quarterly inspections to check for loose connections and verify module health via the DCS interface. Clean the module’s ventilation slots with compressed air to prevent dust accumulation, especially in high-dust environments like mining facilities. Update firmware annually using ABB’s official tools to access bug fixes and protocol updates. For critical applications, schedule biannual functional tests and consider redundant module configurations to further enhance system availability.
Perform quarterly inspections to check for loose connections and verify module health via the DCS interface. Clean the module’s ventilation slots with compressed air to prevent dust accumulation, especially in high-dust environments like mining facilities. Update firmware annually using ABB’s official tools to access bug fixes and protocol updates. For critical applications, schedule biannual functional tests and consider redundant module configurations to further enhance system availability.
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHL000986P0006, covering defects in materials and workmanship. The module is backed by ABB’s global technical support network, offering 24/7 remote diagnostics and firmware updates. Spare parts are available with 3-day delivery after payment, ensuring minimal downtime. ABB’s PowerCare service agreement includes proactive maintenance, system health reports, and priority support, extending the module’s lifecycle and optimizing operational efficiency. With a focus on reliability and precision, ABB guarantees the 3BHL000986P0006 delivers exceptional value in industrial automation applications.
ABB provides a 1-year warranty for the ABB 3BHL000986P0006, covering defects in materials and workmanship. The module is backed by ABB’s global technical support network, offering 24/7 remote diagnostics and firmware updates. Spare parts are available with 3-day delivery after payment, ensuring minimal downtime. ABB’s PowerCare service agreement includes proactive maintenance, system health reports, and priority support, extending the module’s lifecycle and optimizing operational efficiency. With a focus on reliability and precision, ABB guarantees the 3BHL000986P0006 delivers exceptional value in industrial automation applications.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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