+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3BHE046836R0102 GFD563A102 is an advanced Grid Forming Inverter Control Module designed for next-generation power electronics within ABB’s AFE5000 and ACS5000 inverter platforms. As the successor to the GFD563A101, this module enhances grid stability and renewable energy integration with upgraded processing capabilities and expanded communication protocols. Part of the GFD563 series, it enables dynamic voltage and frequency regulation in microgrids, energy storage systems, and industrial power applications, ensuring seamless operation during grid outages or off-grid scenarios.
The ABB 3BHE046836R0102 GFD563A102 is an advanced Grid Forming Inverter Control Module designed for next-generation power electronics within ABB’s AFE5000 and ACS5000 inverter platforms. As the successor to the GFD563A101, this module enhances grid stability and renewable energy integration with upgraded processing capabilities and expanded communication protocols. Part of the GFD563 series, it enables dynamic voltage and frequency regulation in microgrids, energy storage systems, and industrial power applications, ensuring seamless operation during grid outages or off-grid scenarios.
Featuring a 30 µs cycle time (30% faster than its predecessor) and quad-core processing, the ABB 3BHE046836R0102 GFD563A102 delivers real-time control for complex power quality optimization. Its modular architecture supports expansion with S800 I/O modules via fiber-optic buses, while protocols like Ethernet/IP, PROFINET, and OPC UA Secure facilitate secure integration with cloud-based analytics. The module’s dual redundant power inputs and hot-swap capability ensure <0.005% downtime, making it ideal for mission-critical setups like data center UPS systems and medical facilities .
Engineered for harsh environments, the GFD563A102 operates reliably between -25°C to +65°C within an IP20-rated enclosure. It supports Control Builder M for IEC 61131-3 programming and MATLAB/Simulink integration, enabling AI-driven algorithms for predictive maintenance and harmonic mitigation. As a cornerstone of ABB’s Smart Microgrid Solution, this module balances grid resilience with energy efficiency, meeting evolving grid codes (e.g., FERC Order 2222) for distributed energy resources.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 3BHE046836R0102 GFD563A102 |
| Manufacturer | ABB |
| Product Type | Grid Forming Inverter Control Module |
| Control Platform | ABB AFE5000, ACS5000 Inverters |
| Communication Protocols | Ethernet/IP, PROFINET, OPC UA Secure, Modbus TCP |
| Power Supply | 24 V DC ±10% (dual redundant) |
| Processing Speed | 30 µs cycle time |
| Memory Configuration | 1 GB RAM, 2 GB Flash |
| I/O Expansion | Up to 64 S800 I/O modules via fiber bus |
| Operating Temperature | -25°C to +65°C |
| Physical Dimensions | 142 mm (D) × 373 mm (H) × 73.5 mm (W) |
| Weight | 1.9 kg |
| Mounting | DIN rail (NS 35/7.5) |
| Certifications | CE, UL, IEC 62443-4-2 (security), RoHS |
Main Features and Advantages
The ABB 3BHE046836R0102 GFD563A102 leads in grid stability and cyber-resilience:
The ABB 3BHE046836R0102 GFD563A102 leads in grid stability and cyber-resilience:
- Ultra-Fast Grid Forming: 30 µs cycle time enables real-time voltage sag compensation and harmonic mitigation, critical for protecting sensitive equipment in semiconductor fabs and financial data centers.
- Enhanced Cybersecurity: Meets IEC 62443-4-2 standards with secure boot, encrypted OPC UA communication, and whitelist firmware validation, safeguarding against evolving industrial cyber threats.
- AI-Optimized Control: Integrates machine learning for predictive inverter health monitoring, reducing unplanned downtime by 40% in automotive battery manufacturing plants.
- Modular Hot-Swap Design: Field-upgradable without system shutdown, supporting quick module replacement in dynamic industrial environments like oil refineries.
- Extended Environmental Tolerance: Operates reliably in high-temperature zones (up to +65°C), ideal for desert-based solar farms and offshore oil platforms.
Application Areas
The ABB 3BHE046836R0102 GFD563A102 excels in cutting-edge power applications:
The ABB 3BHE046836R0102 GFD563A102 excels in cutting-edge power applications:
- Smart Microgrids: Controls virtual synchronous generators (VSG) in islanded microgrids (e.g., remote mining camps, military bases), ensuring stable power during grid outages.
- Battery Energy Storage Systems (BESS): Manages charge/discharge cycles in utility-scale energy storage projects, optimizing round-trip efficiency to 95%.
- Renewable Energy Integration: Enables compliance with strict grid codes in wind/solar farms, supporting seamless transition between grid-connected and off-grid modes.
- Industrial UPS Systems: Maintains critical power for data centers and healthcare facilities, integrating with lithium-ion batteries for extended backup.
- Marine Electrification: Powers shore-side charging for electric vessels, reducing port emissions in maritime hubs like Rotterdam and Shanghai.
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Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE046836R0102 GFD563A102, ensure the rack environment meets IP20 standards and provides 20–35°C ambient cooling. Secure the module via DIN rail type NS 35/7.5 and verify dual 24 V DC power connections with anti-surge protection. Configure network parameters (IP address, VLAN settings) via Control Builder M, enabling OPC UA Secure tunneling for encrypted data exchange. Use shielded fiber-optic cables for I/O links to minimize EMI, and terminate all connections with vibration-resistant connectors.
Installation Preparation:
Before installing the ABB 3BHE046836R0102 GFD563A102, ensure the rack environment meets IP20 standards and provides 20–35°C ambient cooling. Secure the module via DIN rail type NS 35/7.5 and verify dual 24 V DC power connections with anti-surge protection. Configure network parameters (IP address, VLAN settings) via Control Builder M, enabling OPC UA Secure tunneling for encrypted data exchange. Use shielded fiber-optic cables for I/O links to minimize EMI, and terminate all connections with vibration-resistant connectors.
Maintenance Recommendations:
Conduct monthly inspections for loose connections and thermal stress on I/O modules, using ABB’s Condition Monitoring Tool for automated health checks. Clean vents with compressed air quarterly to prevent dust accumulation in high-dust environments. Annually update firmware via ABB’s secure download portal to access the latest grid code updates and cybersecurity patches. For critical applications, implement redundant power supplies and schedule bi-annual remote diagnostics with ABB’s global support team. Consider upgrading to the GFD563A103 variant for edge AI capabilities in 2025.
Conduct monthly inspections for loose connections and thermal stress on I/O modules, using ABB’s Condition Monitoring Tool for automated health checks. Clean vents with compressed air quarterly to prevent dust accumulation in high-dust environments. Annually update firmware via ABB’s secure download portal to access the latest grid code updates and cybersecurity patches. For critical applications, implement redundant power supplies and schedule bi-annual remote diagnostics with ABB’s global support team. Consider upgrading to the GFD563A103 variant for edge AI capabilities in 2025.
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE046836R0102 GFD563A102, covering defects in materials and workmanship. The module is supported by ABB’s 24/7 Cyber Security Response Team, offering remote vulnerability assessments and firmware updates. Spare parts are available with 2-day express delivery after payment, ensuring minimal downtime. ABB’s PowerCare Pro service agreement includes proactive cybersecurity audits, grid code compliance training, and lifecycle extension plans, guaranteeing long-term reliability in mission-critical power applications.
ABB provides a 1-year warranty for the ABB 3BHE046836R0102 GFD563A102, covering defects in materials and workmanship. The module is supported by ABB’s 24/7 Cyber Security Response Team, offering remote vulnerability assessments and firmware updates. Spare parts are available with 2-day express delivery after payment, ensuring minimal downtime. ABB’s PowerCare Pro service agreement includes proactive cybersecurity audits, grid code compliance training, and lifecycle extension plans, guaranteeing long-term reliability in mission-critical power applications.
HS:7326909000
Contact info
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- Email: sandydcsplc@gmail.com
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