ABB 3BHE046836R0101 GFD563A101 Grid Forming Inverter Control Module(XIONGBA)

Brand Model: ABB 3BHE046836R0101 GFD563A101
Product Name: Grid Forming Inverter Control Module (GFD563 Series)
Warranty: 1 year
Size: 142 mm (D) × 373 mm (H) × 73.5 mm (W)
Weight: 1.8 kg
Origin: Sweden
Inventory: Spot
Delivery Time: 3 days after payment

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Description

Product Overview
The ABB 3BHE046836R0101 GFD563A101 is a high-performance Grid Forming Inverter Control Module designed for advanced power electronics applications within ABB’s AFE5000 and ACS5000 inverter platforms. As part of the GFD563 series, this module integrates real-time processing, multi-protocol connectivity, and modular architecture to deliver precise control for grid synchronization, energy storage systems, and renewable energy integration in sectors like power generation, microgrids, and industrial automation.

 

Featuring a 50 µs cycle time and dual-core processing, the ABB 3BHE046836R0101 GFD563A101 enables dynamic voltage and frequency regulation in grid-forming applications, ensuring stable power supply during grid outages or in off-grid setups. Its Modular Scalability supports expansion with S800 I/O modules via fiber-optic buses, while protocols such as Ethernet/IPPROFINET, and Modbus TCP facilitate integration with SCADA systems and cloud-based analytics. The module’s redundant power inputs and hot-swap capability minimize downtime in critical operations like data center UPS systems .

 

Engineered for harsh industrial environments, the GFD563A101 operates reliably between -20°C to +60°C within an IP20-rated enclosure. It supports Control Builder M for IEC 61131-3 programming and MATLAB/Simulink integration, enabling complex algorithms for power quality optimization and harmonic mitigation. As a key component in ABB’s Microgrid Solution, this module balances grid stability with energy efficiency, making it ideal for modern smart grid deployments.

 

Technical Specifications

 

Parameter Name Parameter Value
Product Model ABB 3BHE046836R0101 GFD563A101
Manufacturer ABB
Product Type Grid Forming Inverter Control Module
Control Platform ABB AFE5000, ACS5000 Inverters
Communication Protocols Ethernet/IP, PROFINET, Modbus TCP, OPC UA
Power Supply 24 V DC ±10% (dual redundant)
Processing Speed 50 µs cycle time
Memory Configuration 512 MB RAM, 1 GB Flash
I/O Expansion Up to 32 S800 I/O modules via fiber bus
Operating Temperature -20°C to +60°C
Physical Dimensions 142 mm (D) × 373 mm (H) × 73.5 mm (W)
Weight 1.8 kg
Mounting DIN rail (NS 35/7.5)
Certifications CE, UL, IEC 62443 (security), RoHS

 

Main Features and Advantages
The ABB 3BHE046836R0101 GFD563A101 stands out for its grid stability capabilities and renewable energy integration:

 

  • Grid Forming Control: Enables inverters to act as virtual synchronous generators (VSG), maintaining voltage and frequency stability in islanded microgrids. This is critical for renewable energy systems, where it ensures seamless transition between grid-connected and off-grid modes .
  • High-Speed Processing: 50 µs cycle time supports real-time adjustment of reactive power and voltage sag compensation, improving power quality in industrial networks.
  • Modular Redundancy: Dual power inputs and hot-swap design ensure <0.01% downtime, making it suitable for data centers and medical facilities requiring uninterrupted power.
  • Multi-Protocol Connectivity: Integrates with legacy and modern systems, reducing the need for gateways. In smart grid applications, it communicates with energy management systems (EMS) via OPC UA for optimized load balancing.
  • Advanced Diagnostics: Built-in health monitoring and predictive maintenance algorithms reduce unplanned downtime by 30%, as seen in pharmaceutical plant applications .

 

Application Areas
The ABB 3BHE046836R0101 GFD563A101 is deployed in critical power and automation sectors:

 

  • Microgrids: Controls grid-forming inverters in campus microgrids (e.g., university campuses, industrial parks), balancing solar/wind generation with energy storage.
  • Data Centers: Manages UPS systems to ensure stable power during utility outages, integrating with lithium-ion battery storage for backup power.
  • Renewable Energy: Optimizes voltage and frequency in wind farms and solar plants, enabling compliance with strict grid codes (e.g., FERC Order 2222).
  • Industrial Power Quality: Mitigates voltage fluctuations in manufacturing plants, protecting sensitive equipment like semiconductor fabrication tools.
  • Marine Applications: Powers shore-side power systems for cruise ships, enabling emissions-free port operations.

 

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Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE046836R0101 GFD563A101, ensure the rack environment meets IP20 standards and provides 20–30°C ambient cooling. Secure the module via DIN rail type NS 35/7.5 and verify dual 24 V DC power connections. Configure network parameters (IP address, subnet mask) via Control Builder M, ensuring compatibility with inverter systems. Use shielded cables for fiber-optic links to minimize EMI, and terminate all I/O connections with anti-vibration connectors.

 

Maintenance Recommendations:
Conduct quarterly inspections for loose connections and thermal stress on I/O modules. Clean vents with compressed air to prevent dust accumulation. Annually update firmware via ABB’s official tools to access security patches and grid code updates. For critical applications, implement redundant power supplies and schedule monthly health checks via the inverter’s HMI. Consider upgrading to the GFD563A102 variant for enhanced edge computing capabilities in smart grid applications.

 

Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE046836R0101 GFD563A101, covering defects in materials and workmanship. The module is supported by ABB’s 24/7 global technical team, offering remote diagnostics and firmware updates. Spare parts are available with 3-day delivery after payment, ensuring minimal downtime. ABB’s PowerCare service agreement includes proactive maintenance, grid code compliance audits, and lifecycle management to maximize system reliability in mission-critical power applications.

 

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