+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3BHE039724R0C3D PPD513AOC-100440 is a high-performance AC800PEC PPD513 Programmable Logic Controller (PLC) designed for advanced industrial automation and power electronics applications. As a core component of ABB’s AC800PEC platform, this controller integrates modular architecture, real-time processing, and multi-protocol connectivity to deliver precise control in demanding environments such as power generation, automotive manufacturing, and renewable energy systems.
The ABB 3BHE039724R0C3D PPD513AOC-100440 is a high-performance AC800PEC PPD513 Programmable Logic Controller (PLC) designed for advanced industrial automation and power electronics applications. As a core component of ABB’s AC800PEC platform, this controller integrates modular architecture, real-time processing, and multi-protocol connectivity to deliver precise control in demanding environments such as power generation, automotive manufacturing, and renewable energy systems.
Part of the PPD513 series, the ABB 3BHE039724R0C3D supports high-speed control cycles (up to 100 µs) and AI-driven algorithms, enabling applications like ±0.01 mm trajectory accuracy in robotic welding and real-time energy optimization in photovoltaic plants . Its dual CPU redundancy design ensures seamless system continuity, reducing downtime to below 0.05% in critical operations like Baosteel’s hot rolling production line . The controller’s Modular Scalability allows expansion with S800 I/O modules and communication gateways, while Ethernet/IP, PROFINET, and OPC UA protocols facilitate integration with third-party SCADA systems and cloud-based analytics platforms like ABB Ability .
Engineered for harsh industrial conditions, the ABB 3BHE039724R0C3D features an IP20-rated enclosure and operates reliably between -20°C to +60°C. It supports Control Builder M software for IEC 61131-3 programming and MATLAB/Simulink integration, enabling complex motion control and predictive maintenance applications . Backed by ABB’s global support network, this controller balances cutting-edge performance with lifecycle reliability, making it ideal for retrofitting legacy systems or deploying next-generation automation solutions.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 3BHE039724R0C3D PPD513AOC-100440 |
| Manufacturer | ABB |
| Product Type | Programmable Logic Controller (PLC) |
| Control Platform | ABB AC800PEC |
| Communication Protocols | Ethernet/IP, PROFINET, OPC UA |
| Power Supply | 24 V DC ±10% (dual redundant) |
| Processing Speed | 100 µs cycle time |
| I/O Expansion | Up to 36 S800 I/O modules via fiber-optic bus |
| Memory | 256 MB RAM, 512 MB Flash |
| Operating Temperature | -20°C to +60°C |
| Physical Dimensions | 142 mm (D) × 373 mm (H) × 73.5 mm (W) |
| Weight | 1.53 kg |
| Mounting | DIN rail (NS 35/7.5) |
| Certifications | CE, UL, IEC 62443 (network security) |
Main Features and Advantages
The ABB 3BHE039724R0C3D excels in high-precision control and system resilience:
The ABB 3BHE039724R0C3D excels in high-precision control and system resilience:
- AI-Driven Optimization: Integrates machine learning models to analyze real-time data (e.g., motor vibration, energy consumption) for predictive maintenance and process optimization. In Tesla’s Berlin factory, this technology improved welding accuracy to ±0.1 mm and reduced carbon emissions by 22% .
- Dual CPU Redundancy: Ensures fail-safe operation with automatic switchover in case of hardware failure, critical for continuous processes like oil & gas production .
- Multi-Protocol Flexibility: Supports both legacy and modern communication standards, eliminating the need for additional gateways. This enables seamless integration in hybrid systems combining ABB’s Advant OCS/800xA DCS with third-party PLCs .
- Modular Design: Configurable I/O slots and hot-swap capability allow field upgrades without system downtime, enhancing operational agility in dynamic manufacturing environments .
- Rugged Reliability: IP20-rated enclosure and extended temperature tolerance make it suitable for high-vibration, high-temperature settings like metallurgical plants .
Application Areas
The ABB 3BHE039724R0C3D is deployed across diverse industries:
The ABB 3BHE039724R0C3D is deployed across diverse industries:
- Power Generation: Manages grid synchronization and voltage regulation in thermal, hydro, and gas turbine plants, ensuring stable energy output.
- Automotive Manufacturing: Controls robotic welding and assembly lines, achieving ±0.1 mm accuracy in Tesla’s body-in-white production .
- Renewable Energy: Optimizes energy conversion in wind farms and photovoltaic systems, improving power generation efficiency by 3% .
- Metallurgy: Implements automatic thickness control (AGC) in steel rolling mills, maintaining ±0.02 mm tolerance and reducing energy consumption by 8% .
- Rail Transportation: Powers traction systems in electric multiple units (EMUs), delivering reliable performance in high-speed rail applications .
Its open architecture and edge computing capabilities also support digital twin simulations, reducing production line debugging time from 28 days to 5 days in household appliance manufacturing .
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Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE039724R0C3D, ensure the rack environment meets IP20 standards and provides adequate ventilation. Secure the module using DIN rail type NS 35/7.5 and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via Control Builder M to match system requirements. Use shielded cables for PROFINET links to minimize EMI, and ensure all I/O connections are properly terminated .
Installation Preparation:
Before installing the ABB 3BHE039724R0C3D, ensure the rack environment meets IP20 standards and provides adequate ventilation. Secure the module using DIN rail type NS 35/7.5 and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via Control Builder M to match system requirements. Use shielded cables for PROFINET links to minimize EMI, and ensure all I/O connections are properly terminated .
Maintenance Recommendations:
Perform quarterly inspections to check for loose connections and thermal stress on expansion modules. Clean vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, implement redundant power supplies and schedule periodic health checks via the DCS interface. Consider upgrading to the ABB 3BHE039724R0201 for enhanced compatibility with modern industrial networks .
Perform quarterly inspections to check for loose connections and thermal stress on expansion modules. Clean vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, implement redundant power supplies and schedule periodic health checks via the DCS interface. Consider upgrading to the ABB 3BHE039724R0201 for enhanced compatibility with modern industrial networks .
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE039724R0C3D, covering defects in materials and workmanship. The module is supported by ABB’s global technical team, offering 24/7 remote diagnostics and firmware updates. Spare parts are available with 3-day delivery after payment, ensuring minimal downtime. ABB’s PowerCare service agreement includes proactive maintenance and system optimization to extend the module’s lifecycle, guaranteeing reliable performance in mission-critical applications .
ABB provides a 1-year warranty for the ABB 3BHE039724R0C3D, covering defects in materials and workmanship. The module is supported by ABB’s global technical team, offering 24/7 remote diagnostics and firmware updates. Spare parts are available with 3-day delivery after payment, ensuring minimal downtime. ABB’s PowerCare service agreement includes proactive maintenance and system optimization to extend the module’s lifecycle, guaranteeing reliable performance in mission-critical applications .
HS:8302600000
Contact info
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- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
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