ABB 3BHE033068P106 Medium-Voltage Power Module ABB 3BHE033068P106

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Product Description: ABB 3BHE033068P106

Product Overview

The ABB 3BHE033068P106 is a premium medium-voltage power module tailored for ABB’s ACS800 series variable frequency drives (VFDs), standing as a pivotal component in industrial power conversion and motor control systems. Leveraging state-of-the-art IGBT (Insulated-Gate Bipolar Transistor) technology, this module delivers precise power modulation, enabling efficient and reliable operation of high-voltage motors in mission-critical industrial scenarios. As an integral part of ABB’s renowned power electronics lineup, ABB 3BHE033068P106 excels in converting fixed-frequency AC power to variable-frequency output, optimizing energy consumption while enhancing the performance and lifespan of connected machinery.
Designed for rugged industrial environments, ABB 3BHE033068P106 boasts exceptional voltage handling capabilities and thermal stability, ensuring consistent performance even under fluctuating load conditions. Its seamless integration with ABB’s ACS800 drive platform simplifies system configuration and reduces deployment time, making it a preferred choice for both new installations and retrofitting projects. Whether deployed in heavy industry or critical infrastructure, ABB 3BHE033068P106 delivers unmatched reliability and cost-effectiveness, solidifying its position as a core component in modern automation systems.

Technical Specifications

Parameter Name Parameter Value
Product Model ABB 3BHE033068P106
Manufacturer ABB
Product Type Medium-Voltage Power Module
Rated Voltage 3.3 kV / 4.16 kV
Rated Current 160 A (continuous)
Power Rating 800 kW @ 3.3 kV
Semiconductor Technology IGBT (6.5 kV grade)
Cooling Method Forced air cooling (dual-fan design)
Operating Temperature Range -10°C to +45°C
Storage Temperature Range -40°C to +85°C
Protection Class IP20 (module level)
Communication Interface ABB DriveBus, Modbus RTU
Physical Dimensions (W×H×D) 480 mm × 850 mm × 340 mm
Weight 45 kg
Isolation Voltage 10 kV (rms, 1 minute)
Switching Frequency 2 kHz – 8 kHz (adjustable)

Main Features and Advantages

High Power Output: ABB 3BHE033068P106 delivers an impressive 800 kW power rating at 3.3 kV, making it suitable for large-scale industrial applications that demand high torque and continuous operation. The 160 A continuous current capacity ensures reliable performance under heavy load conditions, outperforming many competing modules in its class.
Robust Thermal Management: Equipped with a dual-fan forced air cooling system and optimized heat sink design, ABB 3BHE033068P106 efficiently dissipates heat even in high-temperature environments. This thermal resilience extends the module’s service life and reduces the risk of downtime caused by overheating, a critical advantage in 24/7 industrial operations.
Seamless System Integration: Designed exclusively for ABB’s ACS800 series medium-voltage drives, ABB 3BHE033068P106 offers plug-and-play compatibility, eliminating the need for custom modifications during installation. It supports both ABB DriveBus and Modbus RTU communication protocols, enabling easy integration with existing control systems and remote monitoring platforms.
Enhanced Safety and Protection: ABB 3BHE033068P106 incorporates comprehensive protection mechanisms, including overvoltage, overcurrent, overtemperature, and short-circuit safeguards. The 10 kV isolation voltage ensures compliance with global safety standards (IEC 61800-5-1, UL 1558), protecting both the module and operators from electrical hazards.
Energy Efficiency: With an operating efficiency of up to 98.7%, ABB 3BHE033068P106 minimizes energy losses during power conversion, reducing operational costs for industrial facilities. The adjustable switching frequency (2 kHz – 8 kHz) allows fine-tuning for optimal efficiency and motor performance, balancing energy savings with noise reduction.

Application Fields

ABB 3BHE033068P106 is a versatile power module designed for medium-voltage motor control in industries requiring high power and reliability. In the power generation sector, it is widely used in coal-fired, gas, and hydroelectric plants to control boiler feed pumps, induced draft fans, and turbine auxiliary systems, where precise speed regulation enhances energy efficiency and reduces emissions. The module’s robust design also makes it ideal for oil and gas applications, including offshore platform compressors, pipeline pumping stations, and fracking operations, operating reliably in extreme temperatures and harsh environmental conditions.
In the metallurgical industry, ABB 3BHE033068P106 powers rolling mill drives, blast furnace blowers, and continuous casting machines, delivering the high torque and dynamic response required for heavy-duty metal processing. It is also extensively employed in cement manufacturing, controlling kiln drives, vertical mills, and cement coolers to ensure consistent production quality and energy savings. Additionally, the module finds applications in water and wastewater treatment plants (large pumps, aeration systems) and chemical processing facilities (centrifuges, mixers), where it contributes to process stability and operational safety.
For renewable energy projects such as large-scale wind farms and solar thermal plants, ABB 3BHE033068P106 plays a crucial role in grid integration, converting variable-frequency power from generators to stable, grid-compatible electricity. Its compatibility with ABB’s digital monitoring systems enables predictive maintenance, maximizing uptime for critical renewable energy infrastructure.

Related Products

ABB 3BHE033067R0103: Lower-current variant (120 A, 630 kW) of the same power module series, suitable for medium-voltage applications with moderate load requirements.

ABB 3BHE033069R0104: Higher-power model (200 A, 1000 kW) designed for ultra-high-demand industrial processes such as large mining conveyors and marine propulsion systems.

ABB ACS800-37: Medium-voltage drive inverter unit that directly integrates ABB 3BHE033068P106 for complete power conversion solutions.

ABB 3BHE028359R0101: IGBT gate driver module, a critical accessory for optimizing the switching performance and protection of ABB 3BHE033068P106.

ABB 3BHE036486R0101: High-capacity cooling unit engineered to complement ABB 3BHE033068P106 in high-temperature or high-load operating environments.

ABB 3BHE041566R0102: Redundancy module enabling parallel operation of multiple ABB 3BHE033068P106 units for enhanced system reliability and fault tolerance.

ABB ACS880-37: Next-generation medium-voltage drive compatible with ABB 3BHE033068P106, offering advanced digital control features and IoT connectivity.

ABB 3BHE034036R0101: Voltage sensing module providing real-time feedback to ABB 3BHE033068P106 for precise power regulation and fault detection.

ABB 3BHE038723R0101: Communication interface module expanding ABB 3BHE033068P106’s compatibility with PROFINET and Ethernet/IP protocols.

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