Description
Product Overview
The ABB 3BHE024577R0101 is a high-performance AMC 34 Control Board designed for advanced motor control and drive systems in industrial automation. As part of ABB’s AMC (Advanced Motor Control) series, this board integrates modular architecture and FPGA-accelerated processing to deliver precise control for applications such as motor drives, grid synchronization, and energy management in industries like oil & gas, power generation, and renewable energy1117.
The ABB 3BHE024577R0101 is a high-performance AMC 34 Control Board designed for advanced motor control and drive systems in industrial automation. As part of ABB’s AMC (Advanced Motor Control) series, this board integrates modular architecture and FPGA-accelerated processing to deliver precise control for applications such as motor drives, grid synchronization, and energy management in industries like oil & gas, power generation, and renewable energy1117.
Featuring Modbus TCP and CEX2-BUS RS422 connectivity, the ABB 3BHE024577R0101 supports seamless integration with ABB’s ACS 1000/6000 drive platforms and third-party systems, enabling real-time data exchange and remote diagnostics14. Its configurable slot design allows expansion with UF D128 optional modules for analog/digital I/O channels, adapting to evolving process requirements. With a 100 µs cycle time and 24 V DC power supply, the board ensures deterministic control for dynamic applications like wind turbine converters and battery energy storage systems1114.
The ABB 3BHE024577R0101 is backward-compatible with legacy AMC-3 boards but offers enhanced thermal management and compatibility with newer software versions (e.g., ACS 6000 SD/LSOH 5000+), making it ideal for retrofitting or upgrading existing systems11. Backed by ABB’s global engineering support, the board ensures reliable operation in harsh environments (-20°C to +60°C) with CE and UL certifications, combining rugged construction with advanced diagnostic capabilities111.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB 3BHE024577R0101 |
Manufacturer | ABB |
Product Type | Motor Control Board (AMC 34 Series) |
Control Platform | ABB ACS 1000/6000 High Voltage Inverter |
Communication Protocols | Modbus TCP, CEX2-BUS RS422 |
Power Supply | 24 V DC ±10% |
Cycle Time | 100 µs |
Operating Temperature | -20°C to +60°C |
Physical Dimensions | 230 mm (D) × 110 mm (H) × 34 mm (W) |
Weight | 0.4 kg (net) |
Mounting | Rack-mount (DIN rail compatible) |
Expansion Modules | UF D128 (analog/digital I/O) |
Certifications | CE, UL |
Main Features and Advantages
The ABB 3BHE024577R0101 excels in modular scalability and high-speed performance. Its FPGA-optimized architecture enables nanosecond-level precision for power electronics applications, such as grid stabilization in wind farms and regenerative braking systems in electric vehicles1114. The board’s Modbus TCP compatibility allows seamless integration with ABB’s S800 I/O modules and third-party devices, reducing integration costs and enhancing system interoperability1214.
The ABB 3BHE024577R0101 excels in modular scalability and high-speed performance. Its FPGA-optimized architecture enables nanosecond-level precision for power electronics applications, such as grid stabilization in wind farms and regenerative braking systems in electric vehicles1114. The board’s Modbus TCP compatibility allows seamless integration with ABB’s S800 I/O modules and third-party devices, reducing integration costs and enhancing system interoperability1214.
For software development, the ABB 3BHE024577R0101 leverages ABB’s Automation Builder and MATLAB/Simulink, enabling model-based design and automatic code generation. This reduces manual programming errors and accelerates prototyping, as demonstrated in microgrid control systems where adaptive algorithms optimize energy distribution1119. Reliability is further enhanced by dual redundant power inputs and hot-swap capabilities, minimizing downtime during module replacement111.
The board’s remote diagnostics via Modbus TCP allow engineers to monitor performance and troubleshoot issues without physical access, improving maintenance efficiency. Although superseded by newer models, the ABB 3BHE024577R0101 remains a cost-effective solution for retrofitting legacy systems, backed by ABB’s 12-month warranty and global technical support1117.
Application Areas
The ABB 3BHE024577R0101 is widely used in high-voltage power conversion and industrial automation:
The ABB 3BHE024577R0101 is widely used in high-voltage power conversion and industrial automation:
- Oil & Gas: Controls motor drives for pumps and compressors in offshore platforms, ensuring stable operation under extreme conditions. Its CEX2-BUS RS422 interface enables real-time monitoring of critical processes like wellhead pressure regulation1516.
- Power Generation: Manages grid synchronization in gas turbine power plants, coordinating with ACS 6000 drives to maintain power quality and redundancy.
- Renewable Energy: Optimizes energy storage systems by controlling 5SHX1006H0003E.S. IGCT modules in battery inverters, balancing power supply and demand in microgrids1116.
- Transportation: Integrates with traction drives in electric locomotives to enable regenerative braking and energy recovery, reducing operational costs.
Its Modbus TCP compatibility also facilitates retrofitting of legacy SCADA systems, as seen in power plant upgrades where the ABB 3BHE024577R0101 interfaces with older control systems while providing modern cybersecurity features1416.
Related Products
- ABB 3BHE024577R0201: An upgraded version with enhanced FPGA processing and PROFIBUS DP support.
- ABB S800 I/O Modules: Compatible fieldbus modules for analog/digital signal conditioning and expansion.
- ABB ACS 6000 Inverter System: A high-voltage drive platform integrating with the 3BHE024577R0101 for megawatt-scale applications.
- ABB Control Builder M: Programming software for configuring control logic and monitoring system health.
- MATLAB/Simulink: Model-based design tools for developing and deploying control algorithms on the ABB 3BHE024577R0101.
- ABB UF D128: Optional expansion module for adding analog I/O channels or specialized communication interfaces.
- ABB AMC-DC: A processor module for distributed control systems, compatible with the 3BHE024577R0101 in complex automation setups.
- ABB ACS 1000 Drive: A medium-voltage drive system supported by the 3BHE024577R0101 for motor control in industrial applications.
Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE024577R0101, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the board using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Automation Builder software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference1119.
Installation Preparation:
Before installing the ABB 3BHE024577R0101, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the board using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Automation Builder software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference1119.
Maintenance Recommendations:
Perform quarterly inspections to check for loose connections and thermal stress on UF D128 modules. Clean the board’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE024577R0101, upgrade to the 3BHE024577R0201 for improved compatibility with modern industrial protocols1119.
Perform quarterly inspections to check for loose connections and thermal stress on UF D128 modules. Clean the board’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE024577R0101, upgrade to the 3BHE024577R0201 for improved compatibility with modern industrial protocols1119.
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE024577R0101, covering defects in materials and workmanship. The board is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including UF D128 modules and power supplies, are available with 3-day delivery after payment. ABB’s PowerCare service agreement ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE024577R0101 delivers exceptional value in mission-critical automation applications1117.
ABB provides a 1-year warranty for the ABB 3BHE024577R0101, covering defects in materials and workmanship. The board is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including UF D128 modules and power supplies, are available with 3-day delivery after payment. ABB’s PowerCare service agreement ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE024577R0101 delivers exceptional value in mission-critical automation applications1117.
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